S197 Ford Mustang Technical Service Bulletins

Share this Post:

StangNet.com is proud to present late model (S197) Ford Mustang owners with an updated and organized listing of all technical service bulletins (TSBs) released by Ford, to date.  Be sure the computer you are using has the Adobe Reader software installed so you can read each of the documents listed in the table below.  As more information is released, we will be sure to keep you updated.

Ford Mustang Technical Service Bulletins

Technical Service Bulletin ID

Description

04-9-6 BODY-PAINT-IRON PARTICLE REMOVAL-INDUSTRIAL FALLOUT-ACID RAIN NEUTRALIZATION
04-14-7 SERVICE WIRING HARNESS REPLACEMENT GUIDELINES-SERVICE TIPS
04-16-1 ENGINE MISFIRE OR ROUGH RUNNING-COIL ON PLUG (COP) IGNITION SYSTEMS-WDS COP KIT DIAGNOSTIC TIPS
04-24-14 GENERAL PCM PROGRAMMING PROCEDURES
04-26-16 WELD BONDING PROCEDURE
04-24-20 LIMITED SLIP AXLE CHATTER, SHUDDER, BINDING SENSATION, OR VIBRATION DURING LOW SPEED MANUEVERS (SUPERCEDES 04-17-5)
04-24-5 REAR WINDOW DEFROSTER GRID-INTEGRAL ANTENNA DIAGNOSIS AND REPAIR-TERMINAL TAB REPAIR
04-26-22 MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED WITH MULTIPLE DIAGNOSTICE TROUBLE CODES (DTCS) P035X AND NO DRIVABILITY SYMPTOMS-4.6L 3V ENGINE
05-3-1 MAF DIAGNOSTIC SERVICE TIP-VEHICLES EQUIPPED WITH EGR SYSTEM MODULE (ESM)
05-4-8 FUEL FILL SLOW, OR DIFFICULT TO FILL
05-6-9 INTERMITTENT CD PLAYER CONCERNS
05-6-15 AIR BAG WARNING LAMP ON-DTC B1891 IN RESTRAINTS CONTROL MODULE OR LAMP FLASHES CODE 53-VEICLES BUILT BEFORE 10/02/2004
05-7-3 AXLE WHINE-VEHICLES BUILT THROUGH 11-15-2004
05-8-6 EXHAUST VIBRATION AT 850 RPM-4.0L ENGINE AND AUTOMATIC TRANSMISSION
05-8-8 GROWL-GRINDING NOISE IN 2ND OR 3RD GEAR DURING DECELERATION-TR3650 MANUAL TRANSMISSION-VEHICLES BUILT BEFORE 1-15-2005
05-9-3 INTERIOR PLASTIC TRIM-PAINT-TO-MATCH AND REPAIR-INTERIOR SPRAY PAINT AND ADHESION PROMOTER USAGE INSTRUCTIONS
05-9-11 FRONT SUSPENSION POPPING NOISE WHILE TURNING RIGHT OR LEFT-VEHICLES BUILT BEFORE 4-8-2005
05-9-14 CONVERTIBLE TOP RAISE/LOWER INSTRUCTIONS
05-9-15 MIL AND ETC LAMPS ON WITH BOTH DTC P2106 AND P2135-VEHICLES BUILT 11-29-2004 AND PRIOR
05-9-18 DISCHARGED BATTERY-CHARGING SERVICE TIPS
05-10-19 INTERMITTENT CD PLAYER CONCERNS-AUDIO UNIT PROGRAMMABLE MODULE INSTALLATION (PMI) REQUIREMENTS SUPERCEDES 05-06-09
05-14-4 WRENCH LIGHT ON WITH BOTH DTC P2106 AND P2135-VEHICLES BUILT 11-29-2004 AND PRIOR (SUPERCEDES 05-09-15)
05-15-2 GROWL-GRINDING NOISE IN 2ND OR 3RD GEAR DURING DECELERATION-TR3650 MANUAL TRANSMISSION-VEHICLES BUILT BEFORE 2/21/2005
05-15-8 TICKING AND-OR KNOCKING NOISE FROM ENGINE-4.6L-5.4L 3V
05-15-12 FUEL FILL SLOW, OR DIFFICULT TO FILL-VEHICLES BUILT BEFORE 4-26-2005 (SUPERCEDES 05-4-8)
05-15-13 FRONT SIDE MARKER LAMP RETAINING TAB BREAKING
05-16-12 SERVICE WIRING HARNESS REPLACEMENT GUIDELINES-SERVICE TIPS
05-17-14 LOOSE SEAT CUSHION COVER TRIM ON FRONT OF FRONT SEAT
05-18-10 BRAKE NOISE-VEHICLES BUILT BEFORE 3-8-2005
05-18-7 WIRING-SOLDERING AND CRIMPING REPAIRS-SERVICE TIPS
05-19-10 LOOSE SEAT CUSHION COVER TRIM ON FRONT OF FRONT SEAT (SUPERCEDES 05-17-14)
05-20-2 REAR AXLE NOISE
05-21-2 LIMITED SLIP AXLE MOAN-GROAN NOISE DURING LOW SPEED TURNING MANUEVERS
05-22-8 WDS COP KIT DIAGNOSTIC TIPS-COIL ON PLUG (COP) IGNITION SYSTEMS-ENGINE MISFIRE OR ROUGH RUNNING
05-23-17 DIAGNOSTIC TROUBLE CODE (DTC) P0340/P0344/P0345/P0349-4.6L 3V AND 5.4L 3V
05-24-6 CONVERTIBLE SYSTEM CONCERNS
05-25-15 MIL ON WITH DTC P2004 THROUGH P2008, P151A, P2015, P2020-4.6L 3V
06-1-5 DTC P1000 MAY NOT CLEAR IN HIGH ALTITUDE CONDITIONS
06-2-9 DTC P0340-P0344-P0345-P0349-4.6L 3V AND 5.4L 3V (SUPERCEDES 05-23-17)
06-3-13 FUEL FILL SLOW, OR DIFFICULT TO FILL
06-4-1 RATTLE/NOISE FROM CENTER STACK (RADIO/HEATER) OF THE INSTRUMENT PANEL OR GEARSHIFT AREA
06-4-2 BATTERY SERVICE-OPERATION OF BATTERY EYE-CHARGING SERVICE TIPS (SUPERCEDES 05-09-18)
06-4-7 TICKING AND-OR KNOCKING NOISE FROM ENGINE-4.6L-5.4L 3V
06-4-9 A-C COMPRESSOR NOT OPERATIONAL-LOW FREON-SHAFT SEAL LEAKS
06-5-4 PARK BRAKE CABLE FREEZING-REAR BRAKES DRAGGING
06-7-10 MIL ON WITH DTC P2004 THROUGH P2008, P151A, P2015, P2020-4.6L 3V (SUPERCEDES 05-25-15)
06-9-9 HESITATION ON ACCELERATION AFTER LONG CRUISE
06-9-11 LOUD TICKING NOISE-3-VALVE ENGINES-STUCK LASH ADJUSTER
06-10-1 AIR CONDITIONER COMPRESSOR CLUTCH FAILURE-REVISED COMPRESSOR CLUTCH
06-10-10 AUDIO/NAVAGATION SERVICE AND ORDERING PROCEDURES
06-10-13 MIL P0463 OR ERRATIC FUEL GAUGE
06-10-5 5R55S-TRANSMISSION FLUID LEAK
06-12-11 LIMITED SLIP AXLE MOAN-GROAN NOISE DURING LOW SPEED TURNING MANUEVERS (SUPERCEDES 5-21-2)
06-14-3 AIR CONDITIONER COMPRESSOR CLUTCH FAILURE-REVISED COMPRESSOR CLUTCH (SUPERCEDES 06-10-1)
06-18-16 IDENTIFYING THE CORRECT REPLACEMENT HEAD GASKET FOR CERTAIN REMANUFACTURED ENGINES-SERVICE TIP
8.8 LIMITED SLIP AXLE MOAN-GROAN NOISE DURING LOW SPEED TURNING MANUEVERS (SUPERCEDES 06-12-11)
06-19-5 CONVERTIBLE TOP WEAR
06-19-8 TICKING AND OR KNOCKING NOISE-STARTUP RATTLE FROM ENGINE 4.6L-5.4L 3V (SUPERCEDES 06-4-7)
06-19-12 DTC P0340-P0344-P0345-P0349-4.6L 3V AND 5.4L 3V (SUPERCEDES 06-2-9)
06-10-10 AUDIO / NAVIGATION SERVICE AND ORDERING PROCEDURES
06-21-07 AUDIO / NAVIGATION SERVICE AND ORDERING PROCEDURES (supercedes 06-10-10)
06-21-19 HEATER CORE LEAKAGE AND ELECTROLYSIS (INFORMATION ONLY) (supercedes 01-15-06)
06-22-16 CONVERTIBLE TOP WEAR—BUILT BEFORE 10/11/2006 (supercedes 06-19-05)
06-22-18 POWER WINDOW DIAGNOSIS
06-25-15 ALUMINUM BODY PANELS—CORROSION—SERVICE TIP
06-26-01 MERCON ATF IS BEING REPLACED BY MERCON V AS A SERVICE FLUID FOR SOME MANUAL TRANSMISSIONS
06-26-02 CARPET REMOVE AND REPLACE
07-01-07 MERCON ATF REPLACED BY MERCONâ V AS A SERVICE FLUID FOR SOME POWER STEERING SYSTEMS
07-03-09 MIL ON—DTC P0456
07-04-03 LEATHER-WRAPPED STEERING WHEEL—LEATHER COMING LOOSE
07-05-08 BATTERY SERVICE—OPERATION OF BATTERY EYE—CHARGING SERVICE TIPS
07-05-13 DISCHARGED BATTERIES—VEHICLES IN STORAGE/LIMITED USAGE
07-06-07 SPOILER/DECK LID CONTACT
07-10-03 AIR BAG WARNING LAMP ON—DTC 2295 IN RESTRAINTS CONTROL MODULE AND LAMP FLASH CODE 22—BUILT 3/1/2007- 4/15/2007
07-12-03 RCM FAULT REPORTING USING DTCS AND BIT-MAPPED PARAMETER IDENTIFIERS (PIDS)—SERVICE TIPS
07-14-06 WATER LEAK—FRONT FLOOR AREA
07-18-01 FRONT SUSPENSION POPPING NOISE WHILE TURNING RIGHT OR LEFT—VEHICLES BUILT BEFORE 4/8/2005
07-18-02 FRONT END NOISE OVER BUMPS

07-19-01

CONVERTIBLE TOP WEAR—BUILT BEFORE TSB 10/11/2006 (supercedes TSB 06-22-16)

07-20-03

CONVERTIBLE TOP—TENSION CABLE NOISE—BUILT TSB BEFORE 12/1/2006

07-21-12

FUEL FILL SLOW, OR DIFFICULT TO FILL TSB (supercedes TSB 06-03-13)

07-22-08

8.8 LIMITED SLIP AXLE MOAN/GROAN NOISE DURING LOW SPEED TURNING MANEUVERS (supercedes TSB 06-19-02)

07-23-01

GRUNT/CREAK/SQUEAK/CHIRP NOISE FROM THE LOWER CONTROL ARM BUSHING OVER BUMPS—BUILT BEFORE 2/28/2007
06-15-2 SPARK PLUG REMOVAL INSTRUCTIONS—5.4 3V
08-17-03 CONVERTIBLE—REAR QUARTER GLASS—TORN/SEPARATING QUARTER GLASS DIVISION BAR
08-04-02 COLD START FEAD HOOT—WHISTLE NOISE / BUILT BEFORE 1/28/2008
08-02-10 4.6L MANUAL TRANSMISSION—SEPARATOR PLATE BUZZ—BUILT BEFORE 12/13/2007
08-03-04 RATTLE/BUZZ/VIBRATION TRANSMISSION CROSS-MEMBER EXHAUST MOUNT—BUILT BEFORE 12/3/2007
08-04-17 ERRATIC FUEL GAUGE
08-05-01 SATELLITE DIGITAL AUDIO RECEIVER SYSTEM (SDARS), MAY NOT SEEK ALL SIRIUS SATELLITE RADIO CHANNELS
08-05-10 8.8 LIMITED SLIP AXLE MOAN/GROAN NOISE DURING LOW SPEED TURNING MANEUVERS
08-07-06 SPARK PLUG REMOVAL INSTRUCTIONS—4.6L 3V/5.4L 3V/6.8L 3V
08-08-05 4.0L WITH MANUAL TRANSMISSION—4TH GEAR RATTLE/KNOCK NOISE ON ACCELERATION—
1800-2200 RPM APPROXIMATELY 45 MPH (72 KM/H)
08-09-02 UN-COMMANDED PERIMETER LIGHTING
08-12-09 INOPERATIVE RKE TRANSMITTER (KEY FOB)—DISCHARGED KEY FOB BATTERY
08-17-03 CONVERTIBLE—REAR QUARTER GLASS—TORN/SEPARATING QUARTER GLASS DIVISION BAR
08-18-02 MIL ON—P0506 AND/OR P0505—HESITATION/LOSS OF RPM/DIFFICULTY STARTING/LOW IDLE RPM
08-19-10 4.0L DTC’S P030X, P0300, P0316, P0172, P0175 OR DRIVEABILITY CONCERN—VEHICLES BUILT
BETWEEN 6/3/2008-7/21/2008
08-20-02 DOOR MOUNTED SUBWOOFER—STATIC, CRACKLE, POP OR DISTORTED SOUND—BUILT BEFORE
7/7/2008
08-20-10 4.0L MANUAL TRANSMISSION—RPM FLUCTUATION DURING NEUTRAL COAST DOWN
08-21-02 SYNC SOFTWARE PROGRAMMING SERVICE TIPS
08-21-06 AXLE WHINE
08-21-07 POWER WINDOW FEATURE—BOUNCE BACK DIAGNOSTICS
08-23-04 SHUDDER ON ACCEL—POSSIBLE WRONG TRANS CROSSMEMBER ASSEMBLY INSTALLED (EXCLUDES GT 500)
08-24-10 A-PILLAR RATTLE NOISE
08-26-07 WATER LEAK—FRONT FLOOR AREA
09-07-07 4.0L ENGINE BELT SQUEAL OR CHIRP NOISE COLD STARTUP
09-07-09 SYNC SOFTWARE UPDATE—VARIOUS ISSUES
09-08-07 AIR BAG WARNING LAMP ON—DTC 2295 IN RESTRAINTS CONTROL MODULE
09-09-02 SHELBY GT500—CLUTCH DRAG—BUILT BEFORE 9/1/2008
09-09-06 4.6L WITH TR3650 MANUAL TRANSMISSION—CLASH OR RASPY FEEL—SHIFTING INTO 2ND AND/OR 3RD GEAR
09-09-07 COLD START FEAD HOOT—WHISTLE NOISE
Categories: Mustang Tech

, ,