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How To-Install Fox Body Smog Pump ***Lots Of Pics***

This is a discussion on How To-Install Fox Body Smog Pump ***Lots Of Pics*** within the 94-95 Tech forums, part of the 5.0 Mustang category; ok,my smog pump was making so much noise that people were asking me if my engine was on its way ...

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  #1 (permalink)  
Old 04-19-09, 10:07 PM
davis3's Avatar
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How To-Install Fox Body Smog Pump ***Lots Of Pics***

ok,my smog pump was making so much noise that people were asking me if my engine was on its way out
i checked autozone.
they wanted $129+ tax for a 94-95 mustang gt pump (Cardone #32-292)
the fox body pump was only $79+ tax (Cardone #32-291)

there is no differance between the two except for the air discharge location (more on that later)but it fit with no problem

****things needed****
1-fox body smog pump,Cardone #32-291.
1-used fox body Smog Pump discharge elbow.(junk yard,under $2.any 93 and earlier 5.0 Mustang i think.)
1-jack
2-jack stands
1-3/8 drive ratchet
1-short 3/8 drive extension
1-3/8 drive,1/2 deep socket
1-3/8 drive,1/2 socket
1-3/8 drive small breaker bar w/small extension.(for belt tensioner)
1-slotted screwdriver
1-5/16 wrench
1-1/4 ratchet
1-10mm,1/4 drive socket

Removal

1.raise front end of car(i was doing something in addition to the pump,thats why its totally off the ground),set on jack stands.
Click the image to open in full size.

2.before removing belt,from under car,loosen three 5/16 Smog Pump(SP) pulley bolts.do not remove yet!
Click the image to open in full size.

3.place small breaker bar w/ tiny extension into belt tensioner.
Click the image to open in full size.
Click the image to open in full size.

4.push to the right to release tension on the belt.
Click the image to open in full size.

5.while holding breaker bar down,with your free hand,take belt off Alt pulley.SLOWLY allow the breaker bar to move to the left til it stops.
Click the image to open in full size.

Under Car.

6.with slotted screwdriver,loosen hose clamp and remove hose from discharge tube.
Click the image to open in full size.
Click the image to open in full size.

7.with your 1/2 socket and small extension,loosen but dont remove lower bolt holding SP to the bracket.
Click the image to open in full size.

8.now remove the Three 5/16 bolts holding the SP pulley to the SP,set pulley and bolts aside.
Click the image to open in full size.

9.with your 1/2 deep socket,loosen and remove the long upper bolt.
Click the image to open in full size.

10.with one hand holding the SP,remove the lower bolt.remove the SP from the car.(dont drop it on your head)
Click the image to open in full size.
Click the image to open in full size.

Install.

11.here are the two pumps side by side.the one on the top is the fox body pump,the bottom is the 94-95 pump.
Click the image to open in full size.
the only differance is the location of the discharge tube.
the 94-95 pump has it pressed into the rear cover.
Click the image to open in full size.
the fox body pump uses a detachable elbow.i found this one at the JY for $1.50.
i assume any 93 and earlier 5.0 mustang would have these.
Click the image to open in full size.

12.install discharge elbow onto fox body pump.
the new pump will come with new bolts and gasket.
set gasket down,place the elbow on it facing the rear of the pump.
with your 10mm socket,tighten the two bolts.(dont over tighten)
Click the image to open in full size.
Click the image to open in full size.

13.wiggle SP into the upper mount,hand install (be sure not to cross thread the bolt)long upper bolt,leave loose.
Click the image to open in full size.

14.install lower bolt,hand tighten(do not cross thread)
with your 1/2 socket,tighten both upper and lower bolts.
Click the image to open in full size.

15.put your rubber hose on the discharge tube(it has more than enough slack)
with your slotted screwdriver,tighten hose clamp.
Click the image to open in full size.

16.attach SP pulley,hand install Three 5/16 bolts.
Click the image to open in full size.

17.holding the pulley with one hand,use your 5/16 wrench to tighten the Three bolts.
Click the image to open in full size.

18.i hope you remembered your belt routing,if not,here you go.
Click the image to open in full size.

19.with your belt properly routed,hold the belt with one hand.with the other,push breaker bar to the right,slip the belt over the Alt pulley,release bar.
Click the image to open in full size.

20.check to make sure the belt is properly seated,and the pulley's are all lined up.
Click the image to open in full size.

21.not done yet!
get back under the car and re-tighten the Three 5/16 bolts attaching the SP pulley.
Click the image to open in full size.

22.this picture's kinda dark,but you can see the fox body pump has no clearence issues at all.
Click the image to open in full size.

23.set the car back on the ground,all done!
now you can enjoy hearing the power of your 5.0,and not the Squeak-Squeak of a bad Smog Pump.
Click the image to open in full size.
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  #2 (permalink)  
Old 04-19-09, 10:24 PM
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Good write-up! Always good to save $50.
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Old 04-20-09, 03:03 AM
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Nicely done.

Which pulley did you use?
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Old 04-20-09, 03:09 AM
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Quote:
Originally Posted by HISSIN50 View Post
Nicely done.

Which pulley did you use?
thanks.

i reused the pulley from my car.

Posted via Mobile Device
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Old 04-20-09, 09:03 AM
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outstanding job and saving 50 bucks is good too
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Old 04-20-09, 10:06 AM
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sweet write up!
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Old 11-06-09, 08:27 PM
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hey thanks for the post to this in my thread...great write up!
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Old 11-06-09, 10:23 PM
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Damn, sorry you went through all that trouble. I just dropped off a smog pump at the recycling yard today. If I knew you needed it, I would have shipped it to you.

Kurt
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Old 11-06-09, 11:37 PM
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he did this back in April...im getting ready to take mine off tomorrow and i asked if anyone had done one and he refered me back here...just gave him props on the write up and it made it current...sorry for the confusion kurt...btw anyone need a 94-95 5.0 smog pump?
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Old 11-08-09, 12:12 AM
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Harvey, good write up man! Just rolling threw here and noticed it was revived from the dead. LOL

I think I might bypass mine with a smaller belt when it comes time to change it. I JUST CHANGED IT TOO! LOL!
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Old 11-08-09, 12:38 AM
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thanks.
i just got home from battling that oil pressure gauge install
what a pain.
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