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DIY air-to-water

This is a discussion on DIY air-to-water within the 4.6 Talk forums, part of the 4.6L Mustang category; I was hoping to start a thread to ask questions and get information for making my own, simple, air-to-water intercooler ...

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Old 11-03-09, 11:41 AM
bobc83's Avatar
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Arrow DIY air-to-water

I was hoping to start a thread to ask questions and get information for making my own, simple, air-to-water intercooler system for the 03 GT with a V-1 Vortech setup.

Click the image to open in full size.

I'm trying to avoid going to a blow-thru setup for the simplicity of the entire project.

Parts:

Vortech powercooler unit
water pump
heat exchanger
Tank
lines/wires/etc


I was hoping to find a Powercooler unit either new or used, then use my own tank,pump and heat exchanger. I was thinking I could use a 03/04 cobra bosch pump and heat exchanger, and perhaps save a few dollars picking up somethings like the exchanger used. I just haven't found a good Powercooler unit alone for sale yet. What do you guys think?
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Old 11-03-09, 12:41 PM
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Very nice clean install.

I'd say go for an air-to-air setup. The air to water isn't nearly as effective when the water isnt ice cold. So, are you gonna fill it with ice every day...or every day you want to push it? Seems that would get old quickly. When I was in the market for a SC that was the advice I was given. Take it for what it's worth...and best of luck.
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Old 11-03-09, 02:22 PM
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The ice surely is a plus, but I don't think needed for everyday efficiency. I see guys at the track using ice to get the intake temps below ambient temperature. Vortech uses a recirculating water system for cooling, and I'm confident they have done testing. I am doing research on the everyday efficiency right now.
I do understand what you are saying, and that's exactly why I wanted to start this. Thanks for the info!
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Old 11-04-09, 12:45 PM
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And I can't believe nobody else is joining the party...might wanna move or post the same over in the power adders section..?
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Old 11-04-09, 01:10 PM
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lol me either, this kinda happens alot. I just moved my ideas elsewhere.
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