Progress Thread 69 Sheet Metal Repair

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The right side is complete, firewall, rocker extension, torque box and toe board all installed and welded. Now for the left side, torque box ,floor pan and toe board.
While cutting out the floor pan I noticed that tha rear torque box, upper, was rusted through. NPD has the part I was wondering how hard this is to replace compared to the front.
 
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I have seen in several posts by several mustangers that have replaced the forward torque box upper only. My driver side lower is in good shape and I was considering replacing the upper only. Is it possible to get the upper portion below the flange on the frame with the bottom installed? I have seen some installed above the flange but don't believe this is correct. At least not on my 69.
 
When replacing the right side torque box the top half was welded below the flange on the inner frame rail. It was rewelded in the same position. When removing the left side torque box the top half appears to,have been welded on top,of the flange both right and left are original to the car. I have seen other posts that seem to be installed as above. Is this correct or does it really make any difference?
 
When replacing the right side torque box the top half was welded below the flange on the inner frame rail. It was rewelded in the same position. When removing the left side torque box the top half appears to,have been welded on top,of the flange both right and left are original to the car. I have seen other posts that seem to be installed as above. Is this correct or does it really make any difference?
It shouldn't make a difference as long as it doesn't interfere with anything . it seems that they just did it the way they wanted to at Ford when they built them
 
I thought so and agree, it is the inner cowel panel on the drivers side, the cowel is paper thin to start with, through in a little rust and there is not much left to work with. I will cut out the rust and scab weld on a patch. It will not be seen. I will post pictures tomorrow.
 
The right side is complete with the exception of seam sealing the under side. I replaced the torque box, firewall extension, rocker panel extension, floor pan, toe board, and patched the inner cowl.
The left side has all the rusted sheet metal removed and remaining straightened for the new metal install. I was concerned about patching the inner cowl panel but I removed the rusted piece and will use it for a pattern, cut a patch and weld it in.
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