I would consider a electric fan...I have a 20" radiator now. I will be upgrading that to a 24" next summer when I put A/C in the car. Will the Taurus elec. fan fit both radiators?
If you are thinking about an inexpensive fan upgrade, why not consider swapping in an electric fan? If you are on a budget, a stock fan from a ford taurus (do a search for info on what years, etc) will probably do a better job than a mechanical fan and you get all of the benifits of an electric fan.
How much more CFM does a an elec. fan pull, on average?
It is my understanding that there is a controller that will do a soft start on the motor it will still have a large inrush current but not 100A.
Is a flex fan better or worse than a clutch fan?
It is the next logical step to my overheating issue.
That is good advice, but remember some of the taurus fans use the same motor as the Mark VIII fan. I had a Mark VIII fan motor go out on me and went to the JY in search of a new one. Found a couple in Taurus' that had the exact same part # as the Mark VIII. Point being, the motor will pull ~100A at start up. I *believe* the 93-96 v-6 fans use this motor... not 100% sure tho. Either fan will work.
Yes, some taurus and Mark VIII fans use the same motor.
From what I've been told, inrush current is approx 70A. And continous current draw for the high speed is between 30A and 35A depending on who you ask. I don't know what the low speed draw is.
I'm not sure what you are getting at here. All electric fans draw alot of power, and usually the more air they move the more power they use. Sure the Taurus fans take alot of power...but they also move alot of air. That's why they are such a common swap. Not only are they cheap, they also work really well.
If you're sitting in traffic and are running a fan that is too small for the radiator how does the larger radiator keep the motor cool?
...If you look at the newer cars they have small radiators w/properly sized fans. If the radiator is too thick then most of the air is drawn around the radiator instead of thru it. I think that says something for oversized radiators.