Shop Towel in My Coolant!?! I suck!

Ok, pretty embarrasing to post this but here is the situation. I pulled my radiator to do some work on the car a few weeks ago and was re-installing it when my friend came over. He got under the car and grabbed the driver's side of the rad and I worked the passenger side up into it's home. He put the lower rad hose on while I put the upper on. I re-filled everything, burped the system and thought nothing more of it.

That is until I had it out on the road for the first time since doing this and I noticed I had no heat. I popped the rad cap a bit later and saw some stuff floating in the coolant. Figured it was strange so I decided to drain the coolant and see what was up.

To my surprise a bunch of chunks of shop towel (the blue disposible kind) spewed out into the drain pan. Turns out I had stuffed a shop towel in the lower rad hose barb to stop it from dripping and when my friend put the hose back on he didn't notice that the shop towel was in there...and in my moment of stupidity I didn't remember to tell him! :nice:

Anyway, I drained the coolant, pulled the heater hoses at the front of the intake manifold and flushed tap water with a garden hose through both hoses. I then also flushed tap water through both hoses on the water pump, and I pulled the t-stat but installed the t-stat housing and ran tap water through that way. All in all there was about 1/2 hour of water that I ran through the engine I would say.

I then re-filled and took it for a quick run down the road and back and noticed that I had heat again. A good sign! I did find when I got home that my t-stat housing was leaking coolant so I purchased a new gasket and went to install it last night. I cracked open the drain plug on the radiator to drop the coolant level and found a few pieces of shop towel again! :shrug:

I then pulled the t-stat housing and found a few small pieces stuck in the t-stat.

So...help me out. Is there a method that I should be following to better flush the cooling system? Is there something I can put in the cooling system that will break the towel down and then allow me to drain and re-fill? Bleach, some kind of mild acid, diluted dran-o or something? How concerned should I be that I've completed plugged up the cooling channels in my block and around the head gaskets? Would taking the car to a shop where they can presurize the cooling system and push it all out be a good bet?

I'm guessing that this is something that doesn't happen very often...with my luck lately it figures it happened to me. :( Any suggestions on how to fix it are greatly appreciated.
 
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When I was trying to force the throttle body off my intake I used the stock valve cover for a fulcrum and shattered it right into the valve train.:eek: Worse things have happened I am sure.

I wouldn't bother with a shop, but continue to flush. the solvents might be a bad idea. a trouble area is going to be your heater core.

the grand flush might be a garden hose in the radiator with the return hose off, but with a strainer to catch pieces in front of it. I am surprised that it broke apart so much, did you check the lower again to see if a big chunk was still there?
 
i would suspect some pieces of the towel got jammed in your heater core under the dash. If you keep flushing and still have no heat , you will have to replace the heater core
 
When I was trying to force the throttle body off my intake I used the stock valve cover for a fulcrum and shattered it right into the valve train.:eek: Worse things have happened I am sure.

I wouldn't bother with a shop, but continue to flush. the solvents might be a bad idea. a trouble area is going to be your heater core.

the grand flush might be a garden hose in the radiator with the return hose off, but with a strainer to catch pieces in front of it. I am surprised that it broke apart so much, did you check the lower again to see if a big chunk was still there?


Oh I agree, worse things have happened and this is fixable. It has just been a lot of small problems that have me frustrated. The summer is here and i want to drive this thing not work on it. I have enough other things to do right now!!

I will try the grand flush you are speaking of. There is no chunks in the radiator left after the last flush. I pulled the rad completely and flushed it out of the car both forwards and back for about 15 minutes. Nothing was coming out but nice clean water after that.

I guess the water pump did a nice job of pulverizing the shop towel before it went into the rest of the cooling system.
 
i would suspect some pieces of the towel got jammed in your heater core under the dash. If you keep flushing and still have no heat , you will have to replace the heater core

Yes it did and I had no heat. After flushing last time I got my heat back...but since I'm still finding chunks in the coolant I'm guessing ever second it is running there are more chunks building up at the heater core again. Luckily in the Miata the heater core is not too bad to get at, but I'd still rather not pull it if I don't have to.
 
Try flushing the heater core in the reverse flow direction. This may help dislodge some of the stuck bits and pieces still it the heater core.
 
if i were you id get a bunch of distilled water or coolant and just run tons of it through the engine , its trapeed in your block so you will likely see it for a while. i would think after a bunch of flushes you should have it all out
 
if i were you id get a bunch of distilled water or coolant and just run tons of it through the engine , its trapeed in your block so you will likely see it for a while. i would think after a bunch of flushes you should have it all out

Yea, I'm thinking I will flush it again and just fill it with water and run it for a while then flush again and keep doing this until I see no more shop towel. Good times.
 
I think summit or jeggs sells a filter for the upper hose. May be worth while in this situation....

This was going to be my suggestion as well. A filter with a removeable (cleanable) element would be nice for this situation.
 
see if you can get some screen pref. made of steel wrap it around the upper rad hose cupling and then slip the hose over that will do the same thing as a filter

i would also take the hose going to your heater core and loop it while you do this, that way you will not be flushing more into your core
 
Dont feel bad at it happens. The expression Sh!# happens didnt evole for nothing. If it will make ya feel better I had a fellow tech do a head job on a neon. While cleaning the block he put shop towls in the cylinders to keep the dirt down and when he put it all back together guess what, its hard to start a car with towls in the cylinders. needless to say he had to tear it back down
 
Thanks guys,

I spent some time on the car last night and tonight. Put a piece of aluminum screen in the upper radiator hose and filled it up. I let it warm up to the point where the t-stat opened and then I let the it cool down for a bit. I then took the filter out and it was clogged with chunks of towel. I clean it up and re-installed it and finished filling up the coolant and ran the engine for a while.

I seem to be getting HUGE amounts of coolant spewing out of the fill neck once the t-stat opens?! Any thoughts on what's up?

I did a compression test because I thought maybe I'd blown a head gasket and the compression was what was spewing the coolant out the fill neck, but the compression test showed:

#1 - 150 psi
#2 - 150 psi
#3 - 150 psi
#4 - 150 psi
#5 - 140 psi
#6 - 145 psi
#7 - 140 psi
#8 - 140 psi

Seems like good numbers...so what else would force a fountain of water out of my fill neck? I mean it is throwing coolant all over the engine bay, and right out and onto the floor!?!

Thanks