Interesting, I though about a way to cushion the pedal pad but can't figure out how. I think to me it's more of the pedal being small and pressing the bottom of my foot, rather than my leg hurting?
I think also I must of done something to my foot and the clutch has aggrevated it. When I got home from walking most the day at work, my foot was swollen. So it may just be that I hit my foot not knowing and the stiff pedal just bruised it more??? I drove a company truck home last night after fooling with the cable a little bit more. I moved the cable to the hook on the quadrant closest to the firewall just to see, and still the same.
I did order some new parts yesterday though. I ordered a new release bearing, bearing retainer shaft, fork, and pivot ball.
So now all the items will be new. I think it is possible that with me bearing being bad and squeaking like a stuck pig, that the retainer it slides on may be damaged some and not allowing the bearing to slide smoothly on the shaft. I'm not a transmission expert but have spoke with a couple guys that were and both said it is very possible that the retainer could be damaged. If it is then it can make your pedal feel like a brick. So keeping my fingers crossed that once the parts get in on Tuesday and we put them in, that my problem is much better.
This also hopefully could be the reason of my release bearings going out so quick after replacing. They start squealing in about 6 mths after putting in.