The beast is back together again and running down the road
So far no leaks, drove it 2 days so far. I tell you, it was a lot of grunt work and not much intelligence on this job. I am wore out.
Great experience. The only real problems I ran into were the following:
1. I didn't put the rear EGR spacer coolant line on the lower intake BEFORE I installed the upper intake. Big deal there.
2. When I installed the lower intake I bolted her down with the small ground wire that connects to the rear of driver side head between the intake and block... I just loosened the intake back up and pulled it out, re-torqued the bolts back down...
3. I put the lower intake top rail gaskets on AND the little corner blobs of gasket sealer BEFORE I installed the heads not knowing that was supposed to wait until I got the heads on first... In doing this on the passenger side the head swiped a little bit of the make a gasket sealer between the head gasket and head. I really hope that gasket material doesn't hurt anything...
It's running good. Got a little more to tighten up on headers and a few small adjustments on the electric fan but she's running good. Let's hope the warped head was the cause of the overheating and I'm back to normal...
Thanks to all for your help, mission accomplished.
New spark plugs, went with iridium because of super charger:
Painted the Valve Covers. I like em better this way. They were looking a bit shaggy before. Went with a metallic black, the textured paint looks great.