Bear with me for the novel. On my 4th jack and coke to numb the back pain.
Ok spent the morning at LKQ and scored both a single Taurus fan and also another dual Contour/Cougar fan. ( I am determined to get this to work) After a few hours of pulling those fans, I gor some Hi Temp Black Matte paint and brackets at Wally Mart and decided to tacke installing the new chin spoiler, larger overflow and the dual Contour Fan, Both the dual Contour and the Taurus fan pulled a crap load of air but the dual fan gave more clearance.
Removed the old overflow- pita with blind bolts, Removed the existing Dodge 300 fan, and then got to thinking. Maybe I can move the radiator forwrard a bit? Do I spend about an hour playing with the radiatotor and bending the brackets to get it to pull the radiator foward. I'd say it move it a good 1/2" with no onlty about a 1/4" gap between the rad support and the radiator-more air going through the radiator and not over it.
Spent about an hour fitting the new behomoth overflow.. It just fits under the hood with the hood closed. It cant go any lower as it hits the lower hose. Can't go any higher or it hits the hood. Fabbed up some brackets and drilled some holes, riverted them secure and bolted the sucker in.. It holds 50oz so more capacity than the 33oz unit
Then spent about 2 hours fitting the Dual fan in- trimmed off all the tabs and it slid right in.. Painted it hi temp matt black... Then fabbed up some small brackets to hold it to the top of the radiator and pop riveted those on. .. Fabbed up the same brackets on the bottom. Then undid the wiring loom on the fan and wired it up connecting the Power and Neg from the two fand together and then to the quick Disconnect plug aI had used for the Dodge fan. Covered all the wiring in loom and secured to the fan running the wires under neath the fan so no wiring is visible. Secured the fan to the bottom of the rad support and also the power wires from the fan to the FAL controller with wire loom and zip tied out of the way.
Checked all the wiring again amd jumpered the thermostat sending wires on the FAL controller so the fans should come on when the key is on. Turn the key and they work.
Final thing is remove the old front air dam. Although intact, kind of bent. The new alum one I painted black as it come bare aliuminum. Bolts right in, with zero flex and is about an inch more of height, so it should capture more air
Started all this around 4pm and finished around midnight. That was with me having to stop about every hour do to back spams. Having 6 bad discs and no lift does wonders for you.
Filled the overflow, started teh car amd let it run for about 20 minutes. Car never hit 180 and the when the fans kicked on they pulled alot of hot air. Have a slight water drip from the over hlow hose which i'll tackle in the moring.Sitting on ice and 4 advil/
Going to test it out tomorrow. Have a car show about 15 miles.