Many have pm'd in regards to this and have asked for me to follow up....
Well, I've spoken to Bryan at
BBK and again to Nick. This is where the intake leak issues currently stand..... Customer service is still a+, BBK is working with Nicks towards a solution.... now...
With the BBK SSI fuel rail o-rings installed (supplied by Bryan), the fuel rails leak. With the rails being shimmed and un-shimmed and messed around with, fuel rails leak;
as per Nick.
Nick resolved the situation by putting 2 o-rings per side. It now does not currently leak but as Nick expressed, hes not sure if he would trust it.
Bryan has been helpful and given some ideas which I've forwarded off to Nick and those two have corresponded via email previously on April 3 2007.
Another solution by BBK is Nick pulls the intake off again and measures all the fuel rail spacing as well as the cross over, we ship it back to bbk if theres an issue and they get us out a new cross over pipe and new o-rings. I've left this up to nick to decide to do, i really don't want to keep paying to have an upper pulled off and put back on, but i definitely don't want fuel leaking.
My feeling is Nick will do this because he doesn't want to have this playing on his mind.
Other solution is fab up the cross over if its short, make it longer and again, press fit it tight. Though Bryan feels that if it is a time issue, this may be the best way. Again, the fabrication work doesn't scare me, its the o-rings. Though it the car was on a deadline to leave one shop and head to the next, i am willing to sacrifice the deadlines for safety and a job done right.
So what to do ?
I did order a BBK-1706 Fuel Pressure Regulator and BBK-1617 Fuel Pressure Gauge Liquid filled.
Bryan, can a solution be made up if i use these pieces on different rails that BBK carries ? I know you had mentioned on the phone that the current rails wouldn't work because of the regulator thats on them.. (something along those lines, please correct me if i'm wrong..)
Where i stand is, i rather get the car to a condition where i feel it is safe to drive. So, that would entail swapping out rails, that is what i want or someone has to guarantee that its not going to leak (and i know Nick wont guarantee it, cause i asked..lol..)
So let me know Bryan, if there is a solution i can work on with the parts i have, then i'm all for it. I will swap you out rails, you can have these back
You can over night me a set, send me the invoice and i will pay for shipping and i will ship you back these rails i have.
I just want this done 100% correct, no cutting or mocking up, no farting around. Done once.