Car doesnt go past 3,500RPM

ballajb64

New Member
Jul 13, 2006
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California
I have a 5.0 H.O. motor from a 1991 mustang. F303 cam, aluminum heads, 1.7 rockers, typhoon upper and lower intake and 5speed. For some reason my rpms do not go past 3500 while driving. what could be the cause of this?
 
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Dumping The computer diagnostic codes on 86-95 Mustangs

Revised 19-May-2009 to update drawing for dumping the codes on 86-88 Mustangs with no check engine light.

Dump the codes and see what the computer says is wrong…Codes may be present in the computer even if the Check Engine light isn’t on.

Here's the way to dump the computer codes with only a jumper wire or paper clip and the check engine light, or test light or voltmeter. I’ve used it for years, and it works great. You watch the flashing test lamp or Check Engine Light and count the flashes.

Be sure to turn off the A/C, and put the transmission in neutral when dumping the codes. Fail to do this and you will generate a code 67 and not be able to dump the Engine Running codes.

Dumping the Engine Running codes: The procedure is the same, you start the engine with the test jumper in place. Be sure the A/C is off and the transmission is in neutral. You'll get an 11, then a 4 and the engine will speed up to do the EGR test. After the engine speed decreases back to idle, it will dump the engine running codes.

Here's the link to dump the computer codes with only a jumper wire or paper clip and the check engine light, or test light or voltmeter. I’ve used it for years, and it works great. You watch the flashing test lamp or Check Engine Light and count the flashes.

See Troublcodes.net Trouble Codes OBD & OBD2 Trouble Codes and Technical info & Tool Store. By BAT Auto Technical

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If your car is an 86-88 stang, you'll have to use the test lamp or voltmeter method. There is no functional check engine light on the 86-88's except possibly the Cali Mass Air cars.

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The STI has a gray connector shell and a white/red wire. It comes from the same bundle of wires as the self test connector.

89 through 95 cars have a working Check Engine light. Watch it instead of using a test lamp.

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The STI has a gray connector shell and a white/red wire. It comes from the same bundle of wires as the self test connector.


WARNING!!! There is a single dark brown connector with a black/orange wire. It is the 12 volt power to the under the hood light. Do not jumper it to the computer test connector. If you do, you will damage the computer.

What to expect:
You should get a code 11 (two single flashes in succession). This says that the computer's internal workings are OK, and that the wiring to put the computer into diagnostic mode is good. No code 11 and you have some wiring problems.

Codes have different answers if the engine is running from the answers that it has when the engine isn't running. It helps a lot to know if you had the engine running when you ran the test.

Trouble codes are either 2 digit or 3 digit, there are no cars that use both 2 digit codes and 3 digit codes.

Alternate methods:
For those who are intimidated by all the wires & connections, see Actron® for what a typical hand scanner looks like. Normal retail price is about $30 or so at AutoZone or Wal-Mart.

Or for a nicer scanner see Digital Ford Code Reader (3145) – It has a 3 digit LCD display so that you don’t have to count flashes or beeps.. Cost is $30.
 
the only codes that come up are 81, 82, 85, 85. Why would the MAP sensor do this?

A MAP sensor problem was not indicated by the code you reported. A faulty MAP sensor would affect the air/fuel ratio, causing the engine to have either too little or too much fuel.



The TFI module mounted on the distributor is usually the culprit for a high speed miss on a warm engine. If the problem does not occur when the engine is cold, the TFI module is definitely suspect. You may need a special socket to remove the TFI module, but most auto parts stores will have one for $5-$7.

Be sure to use plenty of the heat sink grease on the new TFI and clean the old grease off the distributor.

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See Automotive Tools Specialty | Auto Mechanic & Technician Diagnostic, Testing Equipment | Thexton



Analysis of the codes you reported. None of the codes would cause your problem symptoms.

Code 81 – Secondary Air Injection Diverter Solenoid failure AM2. The solenoid valve located on the back side of the passenger side wheel well is not functional. Possible bad wiring, bad connections, missing or defective solenoid valve. Check the solenoid valve for +12 volts at the Red wire and look for the Lt Green/Black wire to switch from +12 volts to 1 volt or less. The computer controls the valve by providing a ground path on the LT Green/Black wire for the solenoid valve.

With the with the ignition on, look for 12 volts on the red wire on the solenoid connector. No 12 volts and you have wiring problems.

With the engine running, stick a safety pin in the LT Green/Black wire for the solenoid valve & ground it. That should turn the solenoid on and cause air to flow out the port that goes to the pipe connected to the cats. If it doesn't, the valve is bad. If it does cause the airflow to switch, the computer or wiring going to the computer is not signaling the solenoid valve to open.

Putting the computer into self test mode will cause the solenoid valve to toggle. If you listen carefully, you may hear it change states.

If you have catalytic converters, you need to fix this code. If not you can use a TAB and TAD eliminator.


Code 82 – Secondary Air Injection Diverter Solenoid failure AM1. Possible bad wiring, bad connections, missing or defective solenoid valve. Check the solenoid valve for +12 volts at the Red wire and look for the Red/White wire to switch from +12 volts to 1 volt or less. The computer controls the valve by providing a ground path on the Red/White wire for the solenoid valve

With the engine running, stick a safety pin in the Red/White wire for the solenoid valve & ground it. That should turn the solenoid on and cause air to flow out the port that goes to the pipe connected to the heads. If it doesn't, the valve is bad. If it does cause the airflow to switch, the computer or wiring going to the computer is not signaling the solenoid valve to open.

If you have catalytic converters, you need to fix this code. If not you can use a TAB and TAD eliminator.

Both 81 & 82 codes usually mean that some uneducated person removed the solenoid control valves for the Thermactor Air system in an attempt to make the car faster. It doesn't work that way: no working control valves can cause the cat converters to choke and clog.


Code 84 EGR Vacuum Regulator failure – Broken vacuum lines, no +12 volts, regulator coil open circuit. The EVR regulates vacuum to the EGR valve to maintain the correct amount of vacuum. The solenoid coil should measure 20-70 Ohms resistance. The regulator has a vacuum feed on the bottom which draws from the intake manifold. The other vacuum line is regulated vacuum going to the EGR valve. One side of the EVR electrical circuit is +12 volts anytime the ignition switch is in the run position. The other side of the electrical circuit is the ground path and is controlled by the computer. The computer switches the ground on and off to control the regulator solenoid.


Code 85 - CANP solenoid - The Carbon Canister solenoid is inoperative or missing. Check vacuum lines for leaks and cracks. Check electrical wiring for loose connections, damaged wiring and insulation. Check solenoid valve operation by grounding the gray/yellow wire to the solenoid and blowing through it.
The computer provides the ground for the solenoid. The red wire to the solenoid is always energized any time the ignition switch is in the run position.

Charcoal canister plumbing - one 3/8" tube from the bottom of the upper manifold to the rubber hose. Rubber hose connects to one side of the canister solenoid valve. Other side of the solenoid valve connects to one side of the canister. The other side of the canister connects to a rubber hose that connects to a line that goes all the way back to the gas tank. There is an electrical connector coming from the passenger side injector harness near #1 injector that plugs into the canister solenoid valve. It's purpose is to vent the gas tank. The solenoid valve opens at cruse to provide some extra fuel. The canister is normally mounted on the passenger side frame rail near the smog pump pulley.

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It does not weigh but a pound or so and helps richen up the cruse mixture. It draws no HP & keeps the car from smelling like gasoline in a closed garage. So with all these good things and no bad ones, why not hook it up & use it?


The purge valve solenoid connector is a dangling wire that is near the ECT sensor and oil filler on the passenger side rocker cover. The actual solenoid valve is down next to the carbon canister. There is about 12"-16" of wire that runs parallel to the canister vent hose that comes off the bottom side of the upper intake manifold. That hose connects one port of the solenoid valve; the other port connects to the carbon canister.
Purge valve solenoid:
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The carbon canister is normally mounted on the passenger side frame rail near the smog pump pulley.
Carbon Canister:
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the only things that comes to mind is a physical rev limiter like a msd box has, a built in software rev limiter in the eec not sure if you have a chip or do any tuning. I've had the tfi module issues like most people but it wouldn't limit the rpm rather it would suddenly miss and cut in and out at 4500rpm, but still would climb past the miss point.
 
i know this may seem like a very easy solution but i had a similar problem, and it turned out to be a horribly clogged fuel filter. A dirty fuel filter can cause all sorts of weird problems. I figured i was good because i just replaced it over 1000 miles ago but my stang sat for a very long time prior to my driving it and It was evident that the fuel tank had a large number of deposits in it when i removed the newly replaced filter. I threw a new one on there and the problems ceased. My issue was that it would rev about 3500 at WOT but it would at partial throttle...just some food for thought...