Will, I would look at the tune and possibly motor. 500 passes is a ton.
I would also look at getting another tuner if they can't figure it out. Get the car running and then dyno tuned without the meth once it is running properly with the new pulley.
Once that is done, have your tuner start adding meth and tuning with it with each pull. They should adjust the amount of meth being delivered through the controller, not the meth nozzle size. Make sure you are getting what you paid for. My tuner might spend a full 3-4 days on a car just to ensure that the tune is spot on in every driving condition and WOT, while he might only need 2-4 hours on another car. Meth is not the issue here, but again, I would suggest a normal tune with no meth first, then a final tune with strait M1. Good luck
I still want to know what is causing that big miss with the methanol. It first started doing it when I put the meth kit on, and I thought it was because I was running too large a nozzle and it was too rich. But now, the tune is more lean and the nozzle size is smaller. It's NOT going too rich. All the problems I've heard with meth are at low RPMs and bogging. This isn't at low RPM, and it isn't bogging at all. It is just like I hit a rev limiter.
I really don't have a clue what would be causing that problem, but I suspect that whatever it is, is the root cause (or at least a big part) of the problems I'm having right now.
And in other news, I'm almost positive now that the motor is FUBARed. Left out of my parking lot this morning to go to the bank, didn't make it 100 feet down the road (barely any throttle at all) before it started acting up again. Violent vibrations. Loud noises coming from under the hood. Yea....not good at all.
Pulled in the next parking lot. Wouldn't even turn over to begin with. Sat there for a few minutes, and it actually cranked up, but ran SUPER rough. Pretty much an exact repeat of what first happened at the track on Sunday. I did notice something today that I didn't notice on Sunday: when it was running so bad, it wasn't pulling much vacuum at all, maybe 6-8 inches, and the needle was bouncing back and forth rapidly seemingly at the same frequency of the loud noises coming from under the hood. I can't help but think that this means something really bad.....
BUT, let it sit there and run for a few minutes, and it seems to be back PERFECTLY normal. No misses, runs very smooth, no smoke, etc. WHAT THE HELL IS CAUSING THIS?!?!? Ugh, it's so damn frustrating.
Regardless, I'm going home today for fall break. I will be taking it VERY easy on the way home, haha, and I'll go from there.
If anyone has any suggestions on how to diagnose it (for as little money as possible), let 'em fly. I'm not coming back to school with the car until I know what's wrong with it.