mustang cuts out and dies after warm up

boss306

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Nov 29, 2010
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my stang started to cut out and die a few days ago and i dont know what it is heres the issue the stang starts fine when cold idles fine but after driving for about 15min it completely cuts out as if i turned off the ignition and most of the time will not start back up cranks over fine but will not start i and if it does starts it idles fine and rund fine but it will cut back out a few minutes later does anyone had this problem and how do i test for it thanks.
 
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Welcome to the boards!

Get it to shut off and not restart, and run Jrichker's Cranks but No Start Checklist.
 
As suggested, here it is...

Cranks OK, but No Start Checklist for Fuel Injected Mustangs

A word about this checklist before you start: it is arranged in a specific order to put the most likely failure items first. That will save you time, energy and money. Start at the top of the list and work your way down. Jumping around will possibly cause you to miss just what you need to see to find and fix the problem. Don’t skip any steps because the next step depends on the last step working correctly.


Revised 05-Aug-2010 to add check for distributor timing in paragraph 6C.

All text applies to all models unless stated otherwise.

Note: 94-95 specific changes are in red

1.) Remove push on connector (small red/blue wire) from starter solenoid and turn ignition switch to the Run position. Place car in neutral or Park and set the parking brake. Remove the coil wire from distributor & and hold it 3/8” away from the engine block. Jumper the screw to the big bolt on the starter solenoid that has the battery wire connected to it. You should get a nice fat blue spark.
Most of the items are electrical in nature, so a test light, or even better, a voltmeter, is helpful to be sure they have power to them.

No spark, possible failed items in order of their probability:
A.) MSD or Crane ignition box if so equipped
B.) PIP sensor in distributor. The PIP sensor supplies the timing pulse to trigger the TFI and injectors. A failing PIP sensor will sometimes let the engine start if the SPOUT is removed. See paragraph 5A – Using a noid light will tell if the PIP is working by flashing when the engine is cranking.
C.) TFI module: use a test light to check the TFI module. Place one lead of the test light on the red/green wire on the ignition coil connector and the other lead on the dark green/yellow wire on the ignition coil connector. If the TFI is working properly, the test light will flash when the engine is cranked using the ignition switch.
D.) Coil
E.) No ECC or computer power - ECC or computer relay failure
86-93 models only: ECC relay next to computer - look for 12 volts at the fuel injector red wires
94-95 models only: EEC or PCM power relay in the constant control relay module. Look for 12 volts at the fuel injector red wires.
F.) No ECC or computer power - fuse or fuse link failure
86-93 models only: Fuse links in wiring harness - look for 12 volts at the fuel injector red wires. All the fuse links live in a bundle up near the starter solenoid. Look for a 20 gauge blue fuse link connected to 2 black/orange 14 gauge wires.
94-95 models only: 20 amp EEC fuse in the engine compartment fuse box. Look for 12 volts at the fuel injector red wires.
G.) Ignition switch - look for 12 volts at the ignition coil red/lt green wire. No 12 volts, blown fuse link or faulty ignition switch. Remove the plastic from around the ignition switch and look for 12 volts on the red/green wire on the ignition switch with it in the Run position. No 12 volts and the ignition switch is faulty. If 12 volts is present in the Run position at the ignition switch but not at the coil, then the fuse or fuse link is blown.
Note: fuses or fuse links blow for a reason. Don’t replace either a fuse or fuse link with one with a larger rating than stock. Doing so invites an electrical fire.
Ignition fuse links may be replaced with an inline fuse holder and 5 amp fuse for troubleshooting purposes.
94-95 models only: Check inside fuse panel for fuse #18 blown – 20 amp fuse
H.) Missing or loose computer power ground. The computer has its own dedicated power ground that comes off the ground pigtail on the battery ground wire. Due to it's proximity to the battery, it may become corroded by acid fumes from the battery.
In 86-90 model cars, it is a black cylinder about 2 1/2" long by 1" diameter with a black/lt green wire.
In 91-95 model cars it is a black cylinder about 2 1/2" long by 1" diameter with a black/white wire.
You'll find it up next to the starter solenoid where the wire goes into the wiring harness
I.) Computer.
J.) Bad or missing secondary power ground. It is located between the back of the intake manifold and the driver's side firewall. It supplies ground for the alternator, A/C compressor clutch and other electrical accessories such as the gauges.
K.) Engine fires briefly, but dies immediately when the key is released to the Run position. Crank the engine & when it fires off, pull the small push on connector (red wire) off the starter relay (Looks like it is stuck on a screw). Hold the switch in the crank position: if it continues to run there is a problem with either the ignition switch or TFI module. Check for 12 volts at the red/green wire on the coil with the switch in the Run position. Good 12 volts, then replace the TFI. No 12 volts, replace the ignition switch.

Wiring Diagrams:

See the following website for some help from Tmoss (diagram designer) & Stang&2Birds (website host) for help on 88-95 wiring Mustang FAQ - Engine Information Everyone should bookmark this site.

Ignition switch wiring
http://www.veryuseful.com/mustang/tech/engine/images/IgnitionSwitchWiring.gif

Fuel, alternator, A/C and ignition wiring
http://www.veryuseful.com/mustang/tech/engine/images/fuel-alt-links-ign-ac.gif

Complete computer, actuator & sensor wiring diagram for 88-91 Mass Air Mustangs
http://www.veryuseful.com/mustang/tech/engine/images/88-91_5.0_EEC_Wiring_Diagram.gif

Complete computer, actuator & sensor wiring diagram for 91-93 Mass Air Mustangs
http://www.veryuseful.com/mustang/tech/engine/images/91-93_5.0_EEC_Wiring_Diagram.gif

Complete computer, actuator & sensor wiring diagram for 94-95 Mass Air Mustangs
http://www.veryuseful.com/mustang/tech/engine/images/94-95_5.0_EEC_Wiring_Diagram.gif


AutoZone wiring diagrams: You can navigate to the diagrams yourself via Repair Info | AutoZone.com and select the car year, make, model and engine. That will enable you to bring up the wiring diagram for your particular car.

2.) Spark at coil wire, pull #1 plug wire off at the spark plug and check to see spark. No spark, possible failed items in order of their probability: [/b]
A.) Moisture inside distributor – remove cap, dry off & spray with WD40
B.) Distributor cap
C.) Rotor
D.) Spark Plug wires
E.) Coil weak or intermittent - you should see 3/8" fat blue spark with a good coil

3.) Spark at spark plug, but no start.
Next, get a can of starting fluid (ether) from your local auto parts store: costs a $1.30 or so. Then pull the air duct off at the throttle body elbow, open the throttle, and spray the ether in it. Reconnect the air duct and try to start the car. Do not try to start the car without reconnecting the air duct.

Two reasons:
1.) If it backfires, the chance for a serious fire is increased.
2.) On Mass Air cars, the computer needs to measure the MAF flow once the engine starts.
If it starts then, you have a fuel management issue. Continue the checklist with emphasis of fuel related items that follow. If it doesn’t, then it is a computer or timing issue: see Step 4.

Clue – listen for the fuel pump to prime when you first turn the ignition switch on. It should run for 5-20 seconds and shut off. To trick the fuel pump into running, find the EEC test connector and jump the connector in the Upper RH corner to ground. The EEC connector is near the wiper motor and LH hood hinge.
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If the relay & inertia switch are OK, you will have power to the pump. Check fuel pressure – remove the cap from the Schrader valve behind the alternator and depress the core. Fuel should squirt out, catch it in a rag. Beware of fire hazard when you do this. In a pinch, you can use a tire pressure gauge to measure the fuel pressure. It may not be completely accurate, but you will have some clue as to how much pressure you have. If you have any doubts about having sufficient fuel flow/pressure, rent a fuel pressure test gauge from the auto parts store. That will tell you for sure if you have adequate fuel pressure.


4.) No fuel pressure, possible failed items in order of their probability:
A.) Tripped inertia switch – Coupe & hatch cars hide it under the plastic trim covering the driver's side taillight. Use the voltmeter or test light to make sure you have power to both sides of the switch
B.) Fuel pump power relay – located under the driver’s seat in most stangs built before 92. On 92 and later model cars it is located below the Mass Air Flow meter. Look for 12 volts at the Pink/Black wire on the fuel pump relay.
C.) Clogged fuel filter
D.) Failed fuel pump
E.) 86-90 models only: Blown fuse link in wiring harness. Look for 12 volts at the Orange/Lt Blue wire on the fuel pump relay.
91-93 models only Blown fuse link in wiring harness. Look for 12 volts at the Pink/Black wire on the fuel pump relay.
The fuse links for all model years 86-93 live in the wiring harness near the starter solenoid.
94-95 models only: 20 amp fuel pump fuse in the engine compartment fuse box. Look for 12 volts at the Dark green/yellow wire on the constant control relay module.
F.) Engine seem to load up on fuel and may have black smoke at the tailpipe. Fuel pressure regulator failed. Remove the vacuum line from the regulator and inspect for fuel escaping while the pump is running. If fuel is coming out the vacuum port, the regulator has failed. Check the regulator vacuum line for fuel too. Disconnect it from the engine and blow air though it. If you find gas, the regulator has failed.

5.) Fuel pressure OK, the injectors are not firing.
A.) The PIP sensor in the distributor tells the computer when to fire the injectors. A failing PIP sensor will sometimes let the engine start if the SPOUT is removed.
A noid light available from any auto parts store, is one way to test the injector circuit to see if the injectors are firing. The noid light plugs into the fuel injector harness in place of any easily accessible injector. Plug it in and try to start the engine: it will flash if the injector is firing.
B.) I like to use an old injector with compressed air applied to the injector where the fuel rail would normally connect. I hook the whole thing up, apply compressed air to the injector and stick it in a paper cup of soapy water. When the engine cranks with the ignition switch on, if the injector fires, it makes bubbles. Cheap if you have the stuff laying around, and works good too.
D.) Pull an injector wire connector off and look for 12 volts on the red wire when the ignition switch is on.
E.) No power, then look for problems with the 10 pin connecter (salt & pepper shakers at the rear of the upper manifold).
See the graphic for the 10 pin connector circuit layout.
harness02.gif

The injector power pin is the VPWR pin in the black 10 pin connector.

F.) No power and the 10 pin connections are good: look for broken wiring between the orange/black wire on the ECC relay and the red wire for the 10 pin connectors.
G.) TPS voltage exceeds 3.7 volts with the throttle closed. This will shut off the injectors, since the computer uses this strategy to clear a flooded engine. Use a DVM, a pair of safety pins, and probe the black/white and green wires to measure the TPS voltage.
On a 94-95 Mustang, probe the black/white and grey/white wires to measure the TPS voltage.
It should be .5-.1.0 volts with the key on, engine not running. Note that if the black/white wire (signal ground) has a bad connection, you will get some strange readings. Make a second measurement using the battery post as the ground to eliminate any ground problems. If the readings are different by more than 5%, you may have a high resistance condition in the black/white signal ground circuit.

6.) Spark & fuel pressure OK.
A.) Failed IAB or improperly set base idle (no airflow to start engine). Press the throttle ¼ way down and try to start the car. See the "Surging Idle Checklist for help with all your idle/stall problems.
B.) Failed computer (not very likely)
C.) Engine ignition or cam timing off: only likely if the engine has been worked on recently. If you removed the distributor, there is a good probability that you installed it 180 degrees out of time.
D.) Firing order off: HO & 351 use a different firing order from the non HO engines.
HO & 351W 1-3-7-2-6-5-4-8
Non HO 1-5-4-2-6-3-7-8
E.) No start when hot - Press the throttle to the floor & try starting it if you get this far. If it starts, replace the ECT.
F. ) Engine that has had the heads off or valves adjusted. Do a compression test to make sure the valves are not adjusted too tight. You should have a minimum of 90 PSI on a cold engine.
 
had the accel tfi tested at autozone and it faild they tested it 5 times got a new one and it starts up but it runs a bit rough and also when i go to start it up the tach will jump to 7k and somtime gets stuck until i give it a little bit of gas it also gave out a small backfire also when i drove it around the block it felt like it was missing really bad it now has a new ignition coil a pickup coil and a tfi module can the new pickup coil be bad need help any input will be great.
 
Dumping the computer diagnostic codes on 86-95 Mustangs

Revised 19-May-2009 to update drawing for dumping the codes on 86-88 Mustangs with no check engine light.

Dump the codes and see what the computer says is wrong…Codes may be present in the computer even if the Check Engine light isn’t on.

Here's the way to dump the computer codes with only a jumper wire or paper clip and the check engine light, or test light or voltmeter. I’ve used it for years, and it works great. You watch the flashing test lamp or Check Engine Light and count the flashes.

Be sure to turn off the A/C, and put the transmission in neutral when dumping the codes. Fail to do this and you will generate a code 67 and not be able to dump the Engine Running codes.

Dumping the Engine Running codes: The procedure is the same, you start the engine with the test jumper in place. Be sure the A/C is off and the transmission is in neutral. You'll get an 11, then a 4 and the engine will speed up to do the EGR test. After the engine speed decreases back to idle, it will dump the engine running codes.

Here's the link to dump the computer codes with only a jumper wire or paper clip and the check engine light, or test light or voltmeter. I’ve used it for years, and it works great. You watch the flashing test lamp or Check Engine Light and count the flashes.

See Troublcodes.net Trouble Codes OBD & OBD2 Trouble Codes and Technical info & Tool Store. By BAT Auto Technical

Underhoodpictures007-01.jpg


Underhoodpictures010.jpg


If your car is an 86-88 stang, you'll have to use the test lamp or voltmeter method. There is no functional check engine light on the 86-88's except possibly the Cali Mass Air cars.

attachment.php


The STI has a gray connector shell and a white/red wire. It comes from the same bundle of wires as the self test connector.

89 through 95 cars have a working Check Engine light. Watch it instead of using a test lamp.

attachment.php


The STI has a gray connector shell and a white/red wire. It comes from the same bundle of wires as the self test connector.


WARNING!!! There is a single dark brown connector with a black/orange wire. It is the 12 volt power to the under the hood light. Do not jumper it to the computer test connector. If you do, you will damage the computer.

What to expect:
You should get a code 11 (two single flashes in succession). This says that the computer's internal workings are OK, and that the wiring to put the computer into diagnostic mode is good. No code 11 and you have some wiring problems.

Codes have different answers if the engine is running from the answers that it has when the engine isn't running. It helps a lot to know if you had the engine running when you ran the test.

Trouble codes are either 2 digit or 3 digit, there are no cars that use both 2 digit codes and 3 digit codes.

Alternate methods:
For those who are intimidated by all the wires & connections, see Actron® for what a typical hand scanner looks like. Normal retail price is about $30 or so at AutoZone or Wal-Mart.

Or for a nicer scanner see Equus - Digital Ford Code Reader (3145) – It has a 3 digit LCD display so that you don’t have to count flashes or beeps.. Cost is $30.
 
had the accel tfi tested at autozone and it faild they tested it 5 times got a new one and it starts up but it runs a bit rough and also when i go to start it up the tach will jump to 7k and somtime gets stuck until i give it a little bit of gas it also gave out a small backfire also when i drove it around the block it felt like it was missing really bad it now has a new ignition coil a pickup coil and a tfi module can the new pickup coil be bad need help any input will be great.

TFI from FORD only, same goes for the coil.
The rest are garbage, even if they work out of the box, they don't last long.
That includes msd and accel.

Goto ford and get new parts, you'll thank me later, even if they aren't presently among the problem.
 
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i whent and bought a code reader got the engine up to temp and turned it off put the key on the on position and did the test i got a code 96 so i trying to do the test with the engine running as soon as i run the test it kills the engine and i get nothing what can be doing this.
 
hello, im new here so i hope i am in the right place, lol.. ok, i have a 94 gt mustang and it runs good, but sometimes i can smell a strong odor coming from the engine, im thinkin maybe its not burnin off the gas correctly, weird. but dont smell like gas tho,, and the main problem is im driving around for ?45 min and then back fires sometimes or just starts chugging and then she is out, for atleast an hr. then repeats. i had tfi checked, good, got a new coil, new cap and rotor. some say they removed the spout connector and ran fine, but idk. tomorrow im putting on the pip, but if that dont do it, then what? im starting to hate fords, lol. any comments thank you, alex.
 
hello, im new here so i hope i am in the right place, lol.. ok, i have a 94 gt mustang and it runs good, but sometimes i can smell a strong odor coming from the engine, im thinkin maybe its not burnin off the gas correctly, weird. but dont smell like gas tho,, and the main problem is im driving around for ?45 min and then back fires sometimes or just starts chugging and then she is out, for atleast an hr. then repeats. i had tfi checked, good, got a new coil, new cap and rotor. some say they removed the spout connector and ran fine, but idk. tomorrow im putting on the pip, but if that dont do it, then what? im starting to hate fords, lol. any comments thank you, alex.

I would start with checking for vacuum leaks. Check your TPS, too.
 
my stang started to cut out and die a few days ago and i dont know what it is heres the issue the stang starts fine when cold idles fine but after driving for about 15min it completely cuts out as if i turned off the ignition and most of the time will not start back up cranks over fine but will not start i and if it does starts it idles fine and rund fine but it will cut back out a few minutes later does anyone had this problem and how do i test for it thanks.

Sounds like either the PIP sensor, TFI module, or both are failing when they become heat soaked. It's a common problem as these items begin to show their age especially on Fox body 5.0's. The cure is a new distributor.
 
Going to resurrect this one. A few months ago I had an incident just like what is described here. I was driving home after a longer drive than normal. My car got up to dead center on the temp gauge. Then the car totally stumbled hard a few times while driving about 40... Like the car almost died, but didn't. I'm think wtf was that? I wonky a few blocks from home, so got it there. Popped the hood open while it was running, and was just poking around looking for issues. Then the car immediately died with no warning. Just like if you turned off the ignition. So I start it back up. Just barely starts. Cranks hard, but acted almost like it was flooded. Finally started though after about 5 seconds of cranking. Go back to under the hood. Car dies again about 20 seconds later. Waited about 30 minutes, then it started right up and drove around. But every time the temp got to that point, same problem.

I installed a really nice electric fan on my car. With that, I set the control to kick it on at a pretty low temperature. Car never died again, but I knew I didn't actually fix the problem... I just controlled the temp so it would never get that warm. But it seems ridiculous to run a mustang where it never goes past about 170. They are meant to run hotter. So yesterday I upped the temp. Problem returned. Barely got the car home. Had to pull over and let it cool back down for about 20 minutes to be able to finish the drive.

Replaced my TFI module. Previously had a Dynamod TFI of unknown age. Runs like a top now. Got it set to run at around 195. No more issues. Just passing along my experience.