97 Explorer Upper On 98 Lower

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Part numbers would be more useful than years here. There are two "1998" lowers. One has the EGR...one does not.

If you want the internal EGR, use the lower with part number RF-F87E-9K461-BA.

The lower with part number RF-F87E-9K461-BB does not have the internal EGR.

As for the upper intake, if it has the center EGR hole (early intakes have this) you are good to go
 
As stated, look at the part # and if the upper has the EGR hole in the middle you are good. Mike posted this pic a few years back.

later model on the left early model on the right with EGR port


explorer_uppers_underside.jpg
 
You have this lower? Does not have hole in the center of it for the EGR or the IAT boss on the #5 runner?
images?q=tbn:ANd9GcSYVSllMyOzxZBZOuEkH6avCVI3r3oc1baiHRVhNiel7stqbWZVVw


Your uppper looks like this, correct?

mvc007x4sq.th.jpg



Sorry, you have the wrong lower if you want to maintain your factory EGR. You need to get the one that has the EGR provision and as stated is RF-F87E-9K461-BA, from a 93-97.
 
Are you asking will it fit? Yes. However, you will trip the CEL, have codes. To do it right, remove the EGR and get a blockoff or bypass plate, cap off the vacuum lines, plug the holes in the back of the heads, and get a tune for the CEL. IT will cost you a lot more to properly delete the EGR than to just buy the proper lower intake and sell the one you have. There is no performance benefit IMO in removing the EGR.
 
how bad will it take away from drivability

Hard to say.

You'll either never notice a thing, or join the ranks of those wondering why the car idles poorly, has poor gas mileage and overall doesn't run right after disabling smog and emission equipment. I've seen plenty of each.


Can you possibly search out the correct lower intake and then sell the one you have? -BA lower would have the hole for the EGR and it would be a factory install.



FYI the explorer uses an external EGR, so the internal EGR was never used on the explorer. They are simply holdovers from its Mustang roots, so it's entirely possibly to get mismatched set ups from a transition year explorer (I believe 1997 was the year)
 
do i need the egr spacer if i get the correct lower manifold and what do i need to reuse the egr coolant line
You can do just about anything you want to do if you are willing to pay the price for it...

Without the EGR spacer, there is no place to mount the stock throttle cable mount bracket.

You could make a throttle cable mount, but somehow I doubt that fabrication of parts is one of your better talents...