So then my 4 degrees down and 7 degrees up will change to say ten up under load.
You mean the trans 'points down' 4 degrees and the pinion 'points up' 7 degrees? If this is correct your already 3 degrees 'above phase', under acceleration and while driving (aka: torguing the axle) the shaft will want to climb more out of 'phase', I can't see it ever being vibration free (unless accelerating or at speed in reverse), and I suspect your U-Joints will not last long.
Also, I believe this was the situation I had in my car ("above phase) when it sounded like the rear end was beating it's way through the floor.
I thought the numbers have to be within 1 degree to be vibration free.
1) Well, in theory 1 degree isn't cutting it, but I'm guessing 1 degree is just enough so the average persons butt doesn't feel it. Once again:
2) You'll have to be more specific with that 1 degree. 1 degree when? Under load? 1 degree which direction? Pinion Up? No. Pinion down at rest? Not enough but it might work, providing the gyroscopic effect of the drive shaft is enough to keep the pinion from climbing above 'phase'. THen there is the thing about the mass of the vehicle acting through the pinion yoke and trying to make the yoke rotate at a constant velocity (It's a Newton thing). It's these last two I think of when I look at my '95 Toy 4x4, back shaft runs through crazy angles (compared to a car) and not much vibration. It has a body vibration at 20. 40 and 80 mph (roughly), harmonics and sympathetic vibrations ... but wouldn't that be another subject?
I plan on drag racing this car. So 3 down and 1 or 2 up? And then under load it will maybe go to 4 or more?
In a way this is reminding me of carburetors in that with EFI the Old School of Jets and Power Valves seemed to become forgotten. With IRS and 4-Link on most vehicles Old School Leaf Spring Tech seems to have been forgotten.
I went looking for a site to cite.
MADNESS!!!
On THIS SITE (which is half clueless) I found the following reference from another site:
quote from Mark William's web site
"There is a general misunderstanding bout "dropping the pinion down" several degrees. This is a practice that could be applied only to leaf spring cars without any traction control devices where springs can “wrap” and change pinion angle. This practice would not apply to 4-link, ladder bar or torque arm equipped cars. Failure to maintain matched and minimum operating angles increase erratic non-uniform output velocity from the drive shaft to the differential."
So I go to the Mark WIlliams site and don't find the article but I do find this: ({LINK} to page)
THEN I find this page at Car Craft {LINK}
How To Set Pinion Angle
Cliff Notes:
Pinion angle simply refers to the angle of the differential’s pinion in relation to the driveshaft. But ask 10 guys about optimal pinion angle and a lively debate will ensue. ....
... Furthermore, we live in the real world where time takes its toll on our automobiles. Engines may not sit squarely in their motor mounts, motor mounts may not sit properly between the framerails, crossmembers may not sit straight, and who knows where the rearend is positioned
Pro Stock chassis builder Jerry Bickel ... there is no mystery to pinion angle ... The goal is to create a straight line from the back of the crankshaft through the transmission, driveshaft, and the pinion of the differential—under load. ... According to Bickel, a ladder-bar suspension normally requires ½ degree of pinion angle, a four-link requires 1-2½ degrees, and a leaf-spring suspension requires up to 6 to 7 degrees.
Ray Currie ... explains that a universal joint is designed to handle between 1 and 3 degrees of pinion angle. This is a safe operating range ...always strives for 2 degrees of pinion angle on a street car regardless of the type of rear suspension being used. ...With a leaf spring–equipped car, the differential movement isn’t nearly as controlled as that of a four-link suspension, so more angle may be needed to prevent the U-joint from hyperextending beyond zero degrees under load.
Suspension specialist Dick Miller bases pinion angle settings on horsepower. Miller likes to see 2 degrees of negative pinion angle (relative to the driveshaft) on applications in the 400hp range, 3½ to 4½ degrees in the 500hp to 650hp range, and up to 7 degrees with 700 horses or more. ...Miller notes that these angles are merely guidelines, and each individual combination should be fine-tuned.
Then there is a cursory section on how to measure the angles and set up, very minimal info, and it's from Currie (I've seen a few things from Currie to wonder about them), there is a lack of explicitness that could lead to confusion.
I know, we all want cut and dried answers, twiddle the nipple this way and crank the nut that way and life will be Puppy Dogs and Rainbows.
Not this time.
.