1966 T5 Vibration Issue

I have been involved in a number of T5 swaps, and in every case, we were able to use the existing driveshaft and slip yoke.

Have you re-checked the driveshaft? The slightest dent or twist will cause problems. New driveshafts can had quite reasonably- Certainly it would cost little more for a new one than to buy and modify a used one.
 
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Good thread!

I've just put a t5 in my drivetrain, but haven't yet driven it really.

you need to eliminate the trans as being the problem.

FYI, it's not the bushing in the tailshaft that would cause a vibration, it's the mainshaft in the trans.

I'm not sure what to tell you shy of pulling the t5 and measuring the mainshaft on bench with a dial indicator. While I've rebuilt 10-15 t5's and haven't come across a bent mainshaft yet, it does happen, and if that's the problem you'll be chasing your tail forever.

If you can get a known good t5, you may want to try that
 
Do I just measure the runout of the output shaft? I can easily do that with the tranny in the car.

I put the car back up on blocks and am now waiting on it to settle. Quick and dirty measurements last night showed that the pinion angle is now too great - I.e. 8 degrees up.

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Got the angles lined back up with the shims and the vibe is still there - but again more muted than before.

I'm going to re-torque the pinion nut to make sure the bearing preload is still correct.

Maybe that'll help it.

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Late to the thread, sorry.
When it comes to moving the natural resonance frequencies of the driveline you can also look at the tranny mount. I had a vibration issue at highway speed and nothing I did made it go away until I swapped the PU mount to a rubber one. It's easy to swap and cheap to try.
 
I had a 64 Falcon I converted from 6-8. The engine, tranny and rear end all came from different vehicles. I wound up shimming up the rear end. All I used were some 1/16th inch pieces of aluminum sheet. I think it was two per side and that fixed my harmonics. None whatsoever and it was good 'til 125mph after that I don't know as I was too scared to try and go any faster as the car was all over the road (stock 6 cyl suspension). The crazy things we do when we're young :p