AOD installed!

cobraii351

Founding Member
Jan 10, 2000
1,104
4
39
Altoona, PA
AOD install complete! Oer the last 6 months I've aquired and made all the parts to rebuild and install an AOD in my Cobra behind the windsor. It has been an interesting adventure. to say the least. I rebuilt the AOD front to back and installed the 4R70W gearset for the wide ratio (lower) 1st gear. The was the easiest part. Make it all fit inthe narrow tunnel of the II was the real joy. I modified the strut rod brackets to move the crossmember back 2.5 inches for the trans mount. After that is was thump the firewall at the very top of the tunnel to make room for the bigger-rounder bell of the AOD. After getting it all in I changed the lower arm of the shifter to correct ratio and connected a cable from the shifter to the trans, and a Lokar TV cable setup to the carb. I modified my Hedman Headers yet again to fit around the bigger transmission. Things are really close and I have a couple of spots that rub just a touch, but I'll get thoise worked out over the next couple of weeks.
 
  • Like
Reactions: Manoah
Please post pictures as soon as you can. This I gotta see!
I know just how much room there is when I added my Windsor, and some inner fenderwell mods were necessary, as well as some small header mods, and the oilpan mod etc......
But an AOD in there?
 
OK I have lots of pictures.

All the AOD bolt bosses are thicker and the bolt heads would have caused clearance issuse at the top of the firewall. So I did this to the top two bell bolts.
IM002989s.webp


IM002990s.webp


Here is what I did to move the crossmember back the 2 1/2 inches for the AOD mount. I've seem some (no offense) VERY redneck ways of doing this but supporting the weight of the back of the transmission on the ends of 2 long bolts? Not for me.

The factory setup:
IM002968.webp


1st cut and tack:
IM002971.webp


Renforcements welded in:

IM002973.webp


IM002974.webp


IM002975.webp


1st side finished:

IM002978.webp


Both sides done:

IM002984.webp


IM002985.webp


Complete!!:

IM002982.webp



More to come...
Tim
 
  • Like
Reactions: Manoah
I had to do a little trimming on the rear bracket support. I figured I would but until I have everything in place. I didn't know how much. The final fit is exactly how I'd hoped it would turn out. Once I do a little clearancing on the tunnel at the top for the bell I'll be able to get a mount in and make sure the transmission is in the correct place so the driveshaft angles are good.


IM003005s.webp


IM003004s.webp


IM003001s.webp


I was lifting an empty case in and out to get the firewall clearance. Really only at the top of the tunnel before the firewall goes verticle did I need to "move things up. I used the lower arm of a "fox" shifter and the cable assembly. I just bolted the cable bracket to the bottom of the bolts that hold the shifter to the car.

IM003029s.jpg


IM003030s.jpg


IM003031s.jpg


IM003036s.jpg



Tim
 
  • Like
Reactions: Manoah
Here is what I did to move the crossmember back the 2 1/2 inches for the AOD mount. I've seem some (no offense) VERY redneck ways of doing this but supporting the weight of the back of the transmission on the ends of 2 long bolts? Not for me.

Tim


No, Tim, the two long bolts are redneck, every time I've seen it I've cringed but kept quiet trying to not be the bastard.

Yours is the best idea I've seen. :nice:

Threads Bookmarked.
 
Thanks guys. I did a lot of planning and gathering of parts before I actually started the install. I didn't have many suprises. Except for the fact that the Hedman headers actually almost fit. I was ready and perpared to build new headers from scratch. I'm glad I didn't need to.

Tim
 
Hi Guys I dop have a 76 V8 with a Factory 3 speed C4 , my actual transmission its makins a vibration and some noise ( like a brrrrrrrr at hig speed and sometime like a cling cling at medium speed) it feels like the transmissions bars are failing, i did replace it but the noise still the same.

I notice tail of the C4 ( tranmission bussing ) its loose, Do you think that a transmission swap its possible fro 302 fro C4 to AOD?

Tiim did a gread work on this one !!
 
This AOD swap was a lot of time, effort and ingenuity, and a few bucks too!
You would be be better off replacing or rebuilding the C4, unless you have the skills, time. and money.