Installing new headlights

MahFiVeOh

Founding Member
Apr 26, 2002
531
9
49
Ontario, Canada
Anything i should know before installing?? Any tips or tricks would be helpfull. Thanks.
I'll be putting these on this w/e.
Hmus8793_6pll.jpg
 

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silicone the seams on them...I found most of the bolts/nuts were easier to get from underneath when the car was on the hoist. The mounting housings on your stock ones have a little clip on each post that pop away from the post then that will let the housings come off. just replace them on the new lights push the clips in and install on the car.
 
i'll just say that mine were a PITA to do. worse than my waterpump install! i couldnt get my hand into some tight places to get to the nuts that hold them on. needless to say, i spent hours doing mine, with a lot of swearing and cuts on my hands. and several drinks.:D
 
Took about 7 days to get the lenses, 20 minutes per side to install all 3 lenses and forever to try to align them.
I drove around for several days with the driver’s side headlight scanning the upper branches of trees for squirrels, owls and UFO’s. The headlight lens had extra slack between the retaining clip and the screw head which allowed the lens to shift around. Fixed that with some small washers between the screw heads and the bottom of the mounting hole. I would recommend that you find 2 extra adjustment screws per side - they are the ones with the hex ends on the end of the screw where it sticks through the mounting plate. That may help the alignment problems, as the stock setup only allows adjustment with 2 screws, and is hard to adjust in and down at the same time.

If you bought Genuine Ford headlights, the adjustment will be easy. If you bought reproduction headlights, they will be very difficult to align properly. I bought reproduction units the first time, and my headlights could not be aligned: they would shine up in the trees and across the road. I even had all 3 screws set up as adjustment screws.

The set of headlights I now have say "Ford" on them and they seem to line up properly.

The adjustment screws are upper inside and lower outside screws. If the headlights were re-assembled properly, they will have a 5/32" hex on the screw. You can use a 1/4" ratchet with a 5/32" socket. The upper screws can be reached with the hood up, while the lower screws may require you to lay on the ground in front of the car and reach them from the bottom.

To align the headlights, find a level spot with a wall 25-30 feet away. Disconnect the driver light and align up the passenger light so that the light pattern is slightly below of the actual centerline of the headlight. This is to illuminate the right hand side of the road. Reconnect the driver light and disconnect the passenger light. The driver light should be aimed so that the light pattern on the wall is inward about 6" and slightly below the centerline of the headlight. This keeps you from blinding the oncoming cars. Disconnecting and reconnecting the headlights helps to show which headlight is shining in what direction. Reproduction headlights may shine in several directions at the same time, making it very difficult to align them if both lights are on at the same time

One Stangnetter recommends putting a fender cover over the headlight that isn't being aligned. I like his idea, it's simpler than disconnecting the lamps.
 
They are pretty easy to do if you have a gear wrench or a ratcheting wrench. The headlight will come out easier if you take the turn signal and parking lamp lens out first. If you remove the headlight bulb, handle it by its base and not the glass, otherwise the oil from your skin will create a hotspot on the bulb causing it to blow out sooner than normal.

Nice choice in lenses BTW :nice:
 
Be patient! It is a total PITA. I have fat short fingers and i could't get into a few spots.

I was changing my radiator to an aluminum so I waited to do the headlights while the old radiator was out. Made it a lot easier.
 
so am i just retarded or something??? or do you guys have tricks or what??? it probably took me a good 2-3 hours to do mine. i tried from the top, the bottom, even bought new pivoting ratchets, and a few weird ones too (that fit in the palm of your hand)! the only way i could get the socket on - left me doing single click ratchet turns, and it kept slipping off all the time! took for ever and i almost lost a finger and my mind!!!!!
 
with new lenses and HId is very bright...if you can do the projector lenses then great..it will giv eyou better cut off ont he lights but they work great wihtout as well..it just makes some other drivers unhappy for a fraction of a second. i have HID in all of my cars (four) including my company POS...