Hi All,
Yesterday we installed the oil filter relocation housing. Because space was a bit on the tight side, we had to be a little creative in our approach.
As you most likely recall (from previous episodes), we could not use the Cobra oil filter casting with integral oil cooling jacket because of interferance with the relocated steering rack (7" forward). To solve this problem we ditched the stock Cobra casting and replaced it with the typical 4.6 (sans oil cooler) casting. In order for that to work, we had to have the castings radiator connection (see photo) altered from the standard 90 degree configuration to a straight neck.
This was all fine and good until we received the oil filter relocation kit and the item (item #1) that was supposed to bolt up to the oil filter casting was about 1/2" to thick to clear the rag joint on the steering linkage.
AAAUUUGGG!!!!
Not to be deterred, we started evaluating our alternatives, and since we felt running without a filter was not an option, we came up with the following game plan. The item designed to fit to the block (item #1) did not have enough meat on it to allow for modification. As we looked at all the parts we had to work with, we noticed that the remote housing (the one designed to mount the remote 5.0 oil filter, now known as item #2) was 1/2" shorter, narrower, thinner than item #1. To make item #2 function properly was fairly easy. First we had the mating surface machined with a groove to accept the oil filter gasket. Then we machined off the now useless mounting ears. Then we removed the threaded nipple (from item #2) that received the 5.0 oil filter and had that hole bored and threaded so that it would screw on to the engine just as a oil filter would.
Now it sounds like that should solve all our problems, but...
When we threaded item #2 onto the block, we found that, when tight, we needed about another 300 degrees of rotation. To gain this additional 300 degrees, we had to remove about 1/32" of material from the rubber gasket. To do this only required about 2 hours of sanding, fitting, sanding, fitting, sanding, fitting, etc....
In order to sand the gasket, Wayne used item #1 to mount the gasket and slowly sanded the surface over and over again until we removed just the right amount of material.
With all that said, here is the device mounted in the car. We now all we have to do is locate the in line oil cooler and remote filter housing and we are finished. Well, finished with this item anyway. Only another 100 or so to finish this month.
OK, it is now 7:30 AM, Time to make some coffee and get back to work.
Catch ya'll l8r.
Bob
Come see this WIP at
Julian's Collision Center
http://www.julianscollisioncenter.com/