CAI TRIGGER CODE ?

Discussion in 'Fox 5.0 Mustang Tech' started by BLKBELT, Aug 12, 2006.

  1. BLKBELT New Member

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    Will adding a cai iside the fender cause a code 66 maf malfunction?You can reset the computer ,the light will stay out for about 15 seconds after you start the engine. The car runs good it just keeps the cel turned on after it cranks and runs for a few seconds .It stays on untill you cut the motor off.It shows a code 66.It is a new maf unit and a mac cai.Any ideals?
  2. TENGRAM New Member

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    its probably the new MAF.
    1. i have the same CAI and have had no problems,
    2. its a MAF code. if the CAI caused a lean or rich condition, you'd get an o2 code.

    what type of code is it: KOER, KOEO, or CM?

    edit:ok, i've deduced it was a CM. JIC, i would make sure you connected everything for the CAI right, but my bet is its the MAF. what brand MAF is it?


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  3. vristang Advanced Member

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    Maybe a stupid question...
    But is the MAF plugged in properly?
    Maybe the plug isn't quite seated?

    Other than that I want to know what brand the MAF is.

    If it is aftermarket
    Is it cal'd for the injectors?

    If it is Ford
    Is it cal'd for the computer?


    jason

    EDIT:
    Blkbelt - your signature is a great place to put the specifics on your stang. That way everyone can tell what your setup is, with out having to pester you with more questions.
  4. jrichker StangNet's favorite TOOL

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    Code 66 MAF below minimum test voltage.
    Insufficient or no voltage from MAF. Dirty MAF element, bad MAF, bad MAF wiring, missing power to MAF. Check for missing +12 volts on this circuit. Check the two links for a wiring diagram to help you find the red wire for computer power relay switched +12 volts. Check for 12 volts between the red and black wires on the MAF heater (usually pins A & B). while the connector is plugged into the MAF. This may require the use of a couple of safety pins to probe the MAF connector from the back side of it.

    There are three parts in a MAF: the heater, the sensor element and the amplifier. The heater heats the MAF sensor element causing the resistance to increase. The amplifier buffers the MAF output signal and has a resistor that is laser trimmed to provide an output range compatible with the computer's load tables.

    The MAF element is secured by 2 screws & has 1 wiring connector. To clean the element, remove it from the MAF housing and spray it down with electronic parts cleaner or non-inflammable brake parts cleaner (same stuff in a bigger can and cheaper too).

    The MAF output varies with RPM which causes the airflow to increase or decease. The increase of air across the MAF sensor element causes it to cool, allowing more voltage to pass and telling the computer to increase the fuel flow. A decrease in airflow causes the MAF sensor element to get warmer, decreasing the voltage and reducing the fuel flow. Measure the MAF output at pins C & D on the MAF connector (dark blue/orange and tan/light blue) or at pins 50 & 9 on the computer.

    At idle = approximately .6 volt
    20 MPH = approximately 1.10 volt
    40 MPH = approximately 1.70 volt
    60 MPH = approximately 2.10 volt

    Check the resistance of the MAF signal wiring. Pin D on the MAF and pin 50 on the computer (dark blue/orange wire) should be less than 2 ohms. Pin C on the MAF and pin 9 on the computer (tan/light blue wire) should be less than 2 ohms.

    There should be a minimum of 10K ohms between either pin C or D on the MAF and ground.

    See the following website for some help from Tmoss (diagram designer) & Stang&2Birds (website host)

    http://www.veryuseful.com/mustang/tech/engine/images/fuel-alt-links-ign-ac.gif

    http://www.veryuseful.com/mustang/tech/engine/images/88-91eecPinout.gif

    Clocking the MAF is useful when you have a cold air kit or some other modification to the air box or air inlet before the MAF.

    Clocking is turning the MAF housing so that the sensor element is in a different position. It changes the airflow through the MAF to place the sensor pickup in the place where the airflow is the least disturbed.
  5. BLKBELT New Member

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    I went through the check list that jrichker provided.I cleaned and lubed all of the connectors.All of the volt meter checks came into specs.I checked pin 50 it also was working in the sensor reading ranges. I checked the grounds and battery voltage.Unhooked the bat. for an hour.When I started the car up the light came back on .I checked the koeo and got a 66 .This car is stock except for the Mac infender cold air an h-pipe no converters .It is a GT stock 302.with 120000 miles on it .It has new plugs and wires about 2 months ago.The maf is stock Ford.for 19 pd injectors.Thanks for any info.
  6. vristang Advanced Member

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    There is no logical reason why the CAI would trigger the CEL.

    Do you still have the old MAF?
    Is the new MAF identical to the old one?
    What is the part number on the MAS (the black electronics unit on the MAF assy) ???
    The MAS number should be F1ZF, F1SF, or similar.

    jason
  7. BLKBELT New Member

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    Thank you for your reply.the old meter numbers were e92 f12b579-aa also afh55-03 plus a stamp with 8k07.The new meter numbers are f1zf 12b579-aa also afh55-03b plus a stamp code sk07 I do see that when you crank the car up after the cel is reset that the light will be out for a few seconds then the rpms will drop some like a power interruption.Then the light jumps on.Is there a relay that controlls the computer that could momentarily cut the power to the computer?If this is possible what code would be stored?Probably farfetched on my part but I am looking for anything that could be causing this problem.Thank you for your help. George
  8. jrichker StangNet's favorite TOOL

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  9. vristang Advanced Member

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    When you start the engine the computer is using a strategy called "Open Loop", when you hear the rpms drop and see the CEL come on, the computer is going into "Closed Loop"
    What you are seeing is normal, and just a function of how the computer works.

    I don't recognize the SK07 or 8K07 stampings you listed for the MAS part numbers, so I can't help there.
    Have you tried hooking up the old MAS to the new tube?
    Perhaps the new MAS is incorrect, or simply bad?

    Where did you get the new MAF?
    New or Used?

    jason
  10. BLKBELT New Member

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    Yes I have tried another meter assy. off of another GT that I have.The new maf meter is a rebuilt unit from Advance.Both of these units do the same thing run fine ,turn on the cel .It has me stumped.My wife won't drive the car with the cel on.I can't say that I blame her.I have always told her to watch the gauges and warning lights and to stop if they weren't normal.She says that this cel light being on is not normal. lol Thanks
  11. vristang Advanced Member

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    Do you get the same code when you remove the CAI?

    Using a MAF assy from another car doesn't quite rule out the possiblity of having the wrong meter.
    It could be that both meters are wrong for that car.

    Why did you replace the old meter? Can the old meter be installed?

    jason
  12. BLKBELT New Member

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    Thank you Jason for your help.Are you saying that you have to have a specific maf sensor for each year model?The parts store lists the same maf unit for all 89-93 5os..You can't just buy the eletrical sensor.You have to get the housing with the sensor bolted on top as a CALIBRATED UNIT is what they read to me in there application guide.The book also included v6 a Tarus's for this same part number.I changed the old maf because the plug was not fitting well and would try to come unplugged .It had been unplugged inproperly too many times and banged around by the guy that owned this car before me.If the sensor has to be matched to something besides the mass air housing you are on the right track with my cel problem. Please let me know.George
  13. vristang Advanced Member

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    BLkBLT-
    Setup a signature with all the mods you have done with your car. It may help for us to see more details on what you have.
    At least list the year, transmission, and all major modifications made to the car.


    At this point some experimentation is needed...

    Can you install the old meter? Not one from another car... The one you are trying to replace.
    If you put this meter in and still have problems with the CEL, then we need to look for causes other than the new meter.
    Maybe the use of a zip-tie will keep the meter plugged in long enough to determine if it works?

    Can you remove the CAI while using the new meter?
    If the problem goes away when you remove the CAI system, then we will know that the problem is due to the CAI.

    Also, it may be relevant to visually confirm the catch code of the computer. The computer is located in the passenger cabin, behind the passenger side kick panel. There will be a sticker on the computer that will have 3 or 4 letters/numbers in big bold text. I am assuming that you have either an A9L, A9P, or similar.





    Yes, the MAS is setup for use with a very specific combination of computer and maf housing. However, the word CALIBRATED probably isn't the correct term, as it implies a great deal of accuracy.
    The reason they don't ship the MAS without the housing is to protect the MAS from damage. The housings are cheap, and easily found. I doubt anyone varifies the voltage output of the MAS, for a given airflow through the meter.

    IF the part you got from Autozone is the same listed for the 3.8 Taurus, then you have the right meter. I am completely confused by the part number though. The SK07 and 8K07 should be F1ZF. F1ZF sensors are used for the MAF Mustangs and some Taurus applications. The other numbers must be from being rebuilt?

    If you completed all of the checks listed by JRICHKER, and the problem still exists, then I think it has to be a problem with the new meter, part interchangability, or the CAI.

    jason
  14. BLKBELT New Member

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    THANKS VIRSTANG The old meter was F1ZB the new one is F1ZF. the other numbers were reman numbers.I took off the cai ,put the old maf housing back just like it was before I changed anything about the maf.The cel is still on .I reset the computer.I don't understand .I checked the list that is posted on this site.The car checks out in the specs.It runs good .The cel still comes on with code 66.I .will have to keep on looking.If you think of anything let me know.And thanks for your time
  15. vristang Advanced Member

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    Assuming you have an A9L computer and stock 55mm MAF tube, the F1ZF is the correct MAS.

    Since the problem is still there when you revert back to the old setup then it seems there would be a wiring issue.

    All I can think of is to run through the checks again for the Vref and Ground sources.
    Also, give the MAF harness wiring a thorough inspection.

    Other than that I am stumped.

    Good Luck, let us know when you get it figured out,
    jason

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