Jrichker has a great list on here that starts where you want to end up, then lists the mods you need. This is a smart way to go, rather than just throwing parts then seeing what happens.
As suggested... Get some subframe connectors as a very first item for a vert . Be sue to get the weld in kind, the bolt on kind aren't good for much re-enforcement.
Far too many people put a dab of this and a dollop of that, and then wonder why the car doesn't run worth beans. Then they think off the shelf computer chips will fix their mismatched parts problem. It won't You have to have a plan for what kind of performance you want: Hot street. Street/Strip, Pure strip, Autocross or Road course. Each one requires a different strategy and a different set of components.. Mismatch the components and you’ll have a car that falls flat on its face when you demand performance.
Everyone thinks HP! HP! HP! and thinks that peak HP is what they need. Peak HP is great for a drag strip car when it has the proper gears and tires to get the car up into the high RPM range where it develops that high peak HP near the finish line. On a street car, that strategy will have Honda Accords outrunning you, because you will never get the engine RPMs high enough without running over everything in your path.
Here’ the strategy: Always remember that there are some tradeoffs in any engine combination. Most of us don’t have enough money to “have it all” as if it was possible by some masterful combination of parts and tuning.
The following recommendations are for 5 Speed Manual transmission cars without NO2 or pressurized induction, stock short block.
1.) Hot street: Broad flat torque curve, high velocity airflow in the intake and heads for best throttle response. Gears suitable for reasonable gas mileage and long road trips without excessive engine RPMs. Stand on the gas pedal from a rolling start to squeeze into that gap in traffic in front of you, and it jumps quick and hard to get you there. Max RPM’s are 5200-5500 RPM for best power. Lopey cams may sound cool, but run poorly in a low RPM street environment.
Use stock cam, stock, GT40 or mildly ported stock heads, Cobra or Explorer/GT40 intake, advanced timing, stock 19 lb injectors, stock fuel pump. Use some good 1.6 or 1.7 ratio roller rockers for extra punch. Use a King Cobra clutch, with stock iron or steel billet flywheel. MAF cars can use a 65 MM TB from the Explorer intake manifold and a 70MM MAF from a 94-95 Mustang. Drive train: 3:55 gears with soft tread compound tires. Use some Ford Racing unequal length headers, stock 2 1/4” cat pipe and some mufflers that don’t drone or get too much attention from the law enforcement or neighbors. The stock computer will handle all this with no problems and doesn’t need any help in 90% of the cases. No skinny or grossly undersize tires for the front: remember you still have to stop quickly in traffic. Make sure all the rubber bushings in the front and rear suspensions are in first class shape. Leave the emissions equipment intact and working. Removing or disabling it won’t get you any more HP or performance. Do not convert to carb or remove A/C: either one will reduce the resale value. Carb conversions cannot be titled for street use or get tags in some places. They definitely won’t pass smog inspections.
Street/strip: A little more slope to the torque curve with a gently sloping peak. Use slightly larger port volumes on intake and heads for more peak HP. Uses 3.55 or 3.73 gears to get the RPM’s up into a higher range quicker. Be prepared to sacrifice some low RPM throttle response in exchange for high RPM power. This by necessity will be a Mass Air or Mass Air conversion on 86-88 5.0 Mustangs, since stock speed density will not run well with the changes in engine airflow. Don’t get too crazy on any one engine part since you still have to drive the car on the street, and a mismatch can make street driving miserable.
Use stock or mild aftermarket cam, Ported GT 40, or 165-180 CC port volume aftermarket aluminum heads. Use a Trick Flow, Edelbrock Performer or equal intake manifold. Take a 73 MM aftermarket MAF calibrated for 24 lb injectors, and 24 lb injectors, 155 LPH fuel pump, Kirban adjustable fuel pressure regulator. Be prepared to shell out some $$$ for a custom burned chip using data gathered from a dyno run. Mass market chips will not get the job done. Use some Ford Racing unequal length headers, aftermarket 2 1/2” cat pipe and some mufflers that don’t drone or get too much attention from the law enforcement or neighbors. Drivetrain: expect the stock T5 to fail, so save your money for a super duty 5 speed trans. Tremec 3550, TKO 500 & TKO 600 are the best choices. Different gears in a stock T5 case work for some, but there is only so much power you can pass through a T5 in race mode before it breaks, even with stronger gears. Next are the Chassis mods: full length subframe connectors, different springs, different shocks, aftermarket lower and
upper control arms with rubber or urethane bushings. Buy all the parts from someplace like Maximum Motorsports, Griggs or Steeda as a kit so that you know that all the parts fit and don’t argue with each other. Carry spare tires and wheels for the drag strip: skinnys for the front and drag radials for the rear. No skinnys for street driving! Over 85% of the breaking power is generated by the front tires, so skinnys won’t do the job in a panic stop situation. Disconnect the front anti-roll bar at the strip; reconnect it before you drive home. Leave the emissions equipment intact and working. Removing or disabling it won’t get you any more HP or performance. Do not convert to carb or remove A/C: either one will reduce the resale value. Carb conversions cannot be titled for street use or get tags in some places. They definitely won’t pass smog inspections.
Strip only: High RPM, High flow heads (185-215 CC port volume), wild cam, high flow intake manifold, 70 MM or larger TB, 80 MM or lager MAF, strip everything out of the car that doesn’t make it go faster. Carbs are OK if that’s what you want, but remember that as the temp/humidity/ barometric pressure/altitude changes, you have to re-jet and readjust the carb. EFI eliminates most of that with its built in compensation or you can tune of the fly with a high end Motes or Tweecer system combined with a wide band air/fuel ratio meter. Use custom headers, dumps and minimal mufflers. How fast you can go on 5 liters is a function of the skill level of the driver/mechanic and the size of your wallet.
TRAILER the car to the race track since it won’t be legal to drive it on the street. Drag slicks in the rear, skinnys up front, use 3.73 or bigger gears (4.xx) in the rear axle. Since you won’t be driving on long trips, the big gears with work with the high RPM power curve to get the best results. Drivetrain: TKO 500 & TKO 600 are the best choices. Different gears in a stock T5 case work for some, but there is only so much power you can pass through a T5 in race mode before it breaks, even with stronger gears. Next are the Chassis mods: full length subframe connectors, different springs, different shocks, aftermarket lower and
upper control arms with rubber or urethane bushings. Buy all the parts from someplace like Maximum Motorsports, Griggs or Steeda as a kit so that you know that all the parts fit and don’t argue with each other. Remove the front sway bar, put an airbag in the rear spring of the side that spins the tire the most. Plan on a roll cage if you are truly serious about going fast: most strips will require it once you get to a certain ET range.
Autocross is a combination of Hot street engine and street strip chassis prep. The engine must accelerate quickly from low RPM and needs a broad, flat torque curve. Next are the Chassis mods: full length subframe connectors, different springs, different shocks, aftermarket lower and
upper control arms with rubber or urethane bushings. Buy all the parts from someplace like Maximum Motorsports, Griggs or Steeda as a kit so that you know that all the parts fit and don’t argue with each other. Most of the time you’ll never hit third gear, so some 3.73 or bigger gears (4.xx) may help a lot. You’ll have to spend some more money on brakes since it kills brakes quickly. Rear disks, larger rotors up front, stainless steel brake lines, different brake pads. A 87-88 T Bird Turbo Coupe or SN 95 rear axle will be your best bet. Autocross will severely strain 1st & 2nd gears, so your T5 may take a premature dump. Save your money for a super duty 5 speed trans. Tremec 3550, TKO 500 & TKO 600 are the best choices.
All out road race is the most difficult of all: an engine that will run at high rpm hour after hour and never fail, yet pull hard out of the hairpin turns that will require a lot of torque at lower RPMs. In my opinion, guys that can successfully build a winning road race engine are the cream of the crop. Top this off with a chassis built for strip only duty, but with changes to the settings of springs, tires, roll bars brakes and shocks. It’s a whole other world of racing.
You’ll have to spend lots more money on brakes since it kills brakes quickly. Rear disks, larger rotors up front, stainless steel brake lines, different brake pads. Air ducting to cool the brake rotors will be a must. The brake rotors of cars on a high speed road course glow red after several hard laps of racing. Drivetrain: TKO 500 & TKO 600, and T56 close ratio are the best transmission choices.
Mustang5L5 suggested you dump the codes, which is also a very good idea.
Dump the codes: Codes may be present even if the Check Engine Light (CEL) isn't on.
Dumping the computer diagnostic codes on 86-95 Mustangs
Revised 26-July-2011. Added need to make sure the clutch is pressed when dumping codes.
Codes may be present even if the check engine light hasn’t come on, so be sure to check for them.
Here's the way to dump the computer codes with only a jumper wire or paper clip and the check engine light, or test light or voltmeter. I’ve used it for years, and it works great. You watch the flashing test lamp or Check Engine Light and count the flashes.
Post the codes you get and I will post 86-93 model 5.0 Mustang specific code definitions and fixes. I do not have a complete listing for 94-95 model 5.0 Mustangs at this time.
Be sure to turn off the A/C, and put the transmission in neutral when dumping the codes. On a manual transmission car, be sure to press the clutch to the floor.
Fail to do this and you will generate a code 67 and not be able to dump the Engine Running codes.
If your car is an 86-88 stang, you'll have to use the test lamp or voltmeter method. There is no functional check engine light on the 86-88's except possibly the Cali Mass Air cars.
The STI has a gray connector shell and a white/red wire. It comes from the same bundle of wires as the self test connector.
89 through 95 cars have a working Check Engine light. Watch it instead of using a test lamp.
The STI has a gray connector shell and a white/red wire. It comes from the same bundle of wires as the self test connector.
WARNING!!! There is a single dark brown connector with a black/orange wire. It is the 12 volt power to the under the hood light. Do not jumper it to the computer test connector. If you do, you will damage the computer.
What to expect:
You should get a code 11 (two single flashes in succession). This says that the computer's internal workings are OK, and that the wiring to put the computer into diagnostic mode is good. No code 11 and you have some wiring problems.
This is crucial: the same wire that provides the ground to dump the codes provides signal ground for the TPS, EGR, ACT and Map/Baro sensors. If it fails, you will have poor performance, economy and driveablity problems
Some codes have different answers if the engine is running from the answers that it has when the engine isn't running. It helps a lot to know if you had the engine running when you ran the test.
Dumping the Engine Running codes: The procedure is the same, you start the engine with the test jumper in place. Be sure the A/C is off, and clutch (if present) is pressed to the floor, and the transmission is in neutral. You'll get an 11, then a 4 and the engine will speed up to do the EGR test. After the engine speed decreases back to idle, it will dump the engine running codes.
Trouble codes are either 2 digit or 3 digit, there are no cars that use both 2 digit codes and 3 digit codes.
Your 86-88 5.0 won't have a working Check Engine Light, so you'll need a test light.
See AutoZone Part Number: 25886 , $10
Alternate methods:
For those who are intimidated by all the wires & connections, see
Actron® for what a typical hand scanner looks like. Normal retail price is about $30 or so at AutoZone or Wal-Mart.
Or for a nicer scanner see
www.midwayautosupply.com/Equus-Digital-Ford-Code-Reader/dp/B000EW0KHW Equus - Digital Ford Code Reader (3145It has a 3 digit LCD display so that you don’t have to count flashes or beeps.. Cost is $22-$36.