Made some downpipe/turbo mounting progress today.
I had a bad feeling that the turbo was not going to sit the way I wanted it to being that the kit was originally configured for a 60mm turbo. I decided to cut away at the fender apron until I was able to get the turbo to fit. Unfortunately, this is how much I needed to cut out for it to work:
I didn't take any pictures of the turbo mounted, but the half the compressor housing was sticking into the fenderwell and the turbine housing was sitting inside the valley of the framerail. It was sitting WAY too low and too far outward. I needed to get it to sit higher and in towards the engine bay more. They only part I wanted sticking into the fenderwell is the inlet.
So, I need to chop away at the flange:
You can see the difference between the original flange mount and the "new and improved" mount.
Doing this enabled my to get the turbo to sit in the engine bay the way I intended:
I then needed to build a new downpipe, becuase the originaly one was beat to hell. Here is a comparison between the two:
I then used a combination of new pipe and old stuff to finish the rest of the exhaust:
It took FOREVER, but I was actually able to make everything fit without hitting anything.
Yes, I shop at Amazon a lot
I barely finished tacking the pipes together when I ran out of welding gas
, so I'll have to finish off the piping next week sometime. I also need to fabricate some exhaust hangers to support everything under the car.
I'm pretty happy with the way everything came together. I'm glad I got the kit for cheap, because I needed to put a serious amount of time into it to get everything to fit and look the way I wanted. I bought a "rough" kit for that reason, because I knew I would want to make tweaks to it.
Once I weld everything up, it will all get shipped off to Jet-Hot so those pipes can look as pretty as they deserve to be
Oh, and I will be repairing that fender apron as well as re-boxing the framerail. There will just be a 5" diameter hole in the apron so the inlet can stick through.