Here is how much I did the counter-sink for the screws. You can see the difference in height in the set-screws fro the side and the flat.
http://www.veryuseful.com/mustang/tech/tmp/FlRiverBind-conterSink.jpg
The JB-Weld job isn't pretty, but MY steering assembly is never coming apart!
http://www.veryuseful.com/mustang/tech/tmp/FlRiverBind-JB-Weld.jpg
Here's a pic of how close the steering assembly is to the header. That's not a scorch mark on the JB-Weld. That's dirt.
http://www.veryuseful.com/mustang/tech/tmp/FlRiver-header.jpg
Like I said, that's *too close* to the massive heat from the headers for the red lock-tite to still be "safe". Also, the set-screws get dynamically changing forces since the bar will be "moving" (back and forth) as the steering is turned. The dimple by the drill size they suggest does NOT even grab the full tapered bottom of the set-screw.
To get the accuracy needed to counter sink the set-screws, I found that I *had* to use a drill press and a vise. I also had to elongate some holes a little. IMHO, if you have to elongate a hole more than 20%, DO A BETTER JOB with the first counter-sink hole!
Add ALL of the problems together, and I can see how a steering assembly can come apart even though it was assembled 100% to the spec of the manufacture!
BTW: Those are FRPP headers. I attached my sig so people can see some of the mods I have. I also just added MM CC plates.